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Controls technician vs controls engineer

The differences between controls technicians and controls engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a controls technician, becoming a controls engineer takes usually requires 4-6 years. Additionally, a controls engineer has an average salary of $84,532, which is higher than the $53,345 average annual salary of a controls technician.

The top three skills for a controls technician include PLC, control systems and preventative maintenance. The most important skills for a controls engineer are C++, troubleshoot, and UL.

Controls technician vs controls engineer overview

Controls TechnicianControls Engineer
Yearly salary$53,345$84,532
Hourly rate$25.65$40.64
Growth rate-4%3%
Number of jobs53,15850,203
Job satisfaction-4
Most common degreeAssociate Degree, 38%Bachelor's Degree, 67%
Average age4545
Years of experience26

What does a controls technician do?

A controls technician is in charge of operating various systems within a building or facility. Although the responsibilities will vary upon the line of work or employment, the duties still revolve around using software to control types of machinery and systems such as manufacturing devices and equipment, even lighting and ventilation. It is crucial to coordinate with department managers and supervisors to avoid any technical problems and ensure a safe work environment for everyone.

What does a controls engineer do?

A Controls Engineer is responsible for designing, developing, and supervising electrical control systems, machinery, and equipment. They oversee projects from initial concept to installation and commissioning.

Controls technician vs controls engineer salary

Controls technicians and controls engineers have different pay scales, as shown below.

Controls TechnicianControls Engineer
Average salary$53,345$84,532
Salary rangeBetween $37,000 And $75,000Between $64,000 And $111,000
Highest paying CityBuffalo Grove, ILPalo Alto, CA
Highest paying stateHawaiiCalifornia
Best paying companyBP America IncApple
Best paying industryEnergyAutomotive

Differences between controls technician and controls engineer education

There are a few differences between a controls technician and a controls engineer in terms of educational background:

Controls TechnicianControls Engineer
Most common degreeAssociate Degree, 38%Bachelor's Degree, 67%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegeMichigan Technological UniversityGeorgia Institute of Technology

Controls technician vs controls engineer demographics

Here are the differences between controls technicians' and controls engineers' demographics:

Controls TechnicianControls Engineer
Average age4545
Gender ratioMale, 84.0% Female, 16.0%Male, 90.8% Female, 9.2%
Race ratioBlack or African American, 9.5% Unknown, 4.9% Hispanic or Latino, 16.8% Asian, 7.5% White, 60.6% American Indian and Alaska Native, 0.7%Black or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.1% Asian, 14.5% White, 64.8% American Indian and Alaska Native, 0.2%
LGBT Percentage6%6%

Differences between controls technician and controls engineer duties and responsibilities

Controls technician example responsibilities.

  • Supervise and manage several environmental ECAS annual, monthly and weekly reports in cooperation with regional CEMS manager for federal compliance.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Work with all electrical components, relays, sensors, ac and dc motors, drivers servo systems and pneumatics systems.
  • Perform PLC program creation and modifications and electronic modifications to production equipment.
  • Work with voltages ranging from 12 VAC to 600 VAC.
  • Conduct all professional activities within the policies of: Sandoz, EPA, OSHA, FDA and NFPA 70E.
  • Show more

Controls engineer example responsibilities.

  • Lead team to upgrade new syringe lines to current OSHA and NFPA safety standards.
  • Lead a team of 12 programmers to validate a common library of 70 DeltaV modules.
  • Promote to manage the advanced process control (APC) program, responsible for the generation of $30MM per year.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Design electrical controls using Allen-Bradley PLC for automatic filling of emergency breathing air bottles.
  • Complete system design, installation, troubleshooting and technical support of PC and PLC control automated and robotic manufacturing equipment.
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Controls technician vs controls engineer skills

Common controls technician skills
  • PLC, 8%
  • Control Systems, 7%
  • Preventative Maintenance, 7%
  • HVAC, 5%
  • HMI, 5%
  • Hand Tools, 4%
Common controls engineer skills
  • C++, 8%
  • Troubleshoot, 6%
  • UL, 5%
  • Hmi Programming, 4%
  • MATLAB, 4%
  • Simulink, 4%

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