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Power plant operator vs process operator

The differences between power plant operators and process operators can be seen in a few details. Each job has different responsibilities and duties. Additionally, a power plant operator has an average salary of $49,204, which is higher than the $37,996 average annual salary of a process operator.

The top three skills for a power plant operator include plant equipment, steam boilers and auxiliary equipment. The most important skills for a process operator are safety procedures, preventative maintenance, and team-oriented environment.

Power plant operator vs process operator overview

Power Plant OperatorProcess Operator
Yearly salary$49,204$37,996
Hourly rate$23.66$18.27
Growth rate-15%3%
Number of jobs40,71983,478
Job satisfaction-5
Most common degreeBachelor's Degree, 36%Bachelor's Degree, 36%
Average age4646
Years of experience-2

What does a power plant operator do?

A power plant operator is primarily in charge of controlling and maintaining machinery that generates and distributes electricity. Their responsibilities typically include monitoring charts and sensors, gathering and analyzing data, detecting errors and inconsistencies, maintaining daily logs and records of all progress, and performing adjustments as needed. They may also perform regular maintenance checks, executing corrective measures promptly. Furthermore, as a power plant operator, it is essential to maintain an active communication line with fellow operators and power plant staff for an efficient and safe workflow.

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

Power plant operator vs process operator salary

Power plant operators and process operators have different pay scales, as shown below.

Power Plant OperatorProcess Operator
Average salary$49,204$37,996
Salary rangeBetween $35,000 And $67,000Between $29,000 And $48,000
Highest paying CityMinneapolis, MNGrand Forks, ND
Highest paying stateAlaskaWyoming
Best paying companyOrange County Sanitation DistrictBWX Technologies
Best paying industryUtilitiesManufacturing

Differences between power plant operator and process operator education

There are a few differences between a power plant operator and a process operator in terms of educational background:

Power Plant OperatorProcess Operator
Most common degreeBachelor's Degree, 36%Bachelor's Degree, 36%
Most common majorElectrical EngineeringBusiness
Most common college-Stanford University

Power plant operator vs process operator demographics

Here are the differences between power plant operators' and process operators' demographics:

Power Plant OperatorProcess Operator
Average age4646
Gender ratioMale, 94.9% Female, 5.1%Male, 70.1% Female, 29.9%
Race ratioBlack or African American, 5.6% Unknown, 5.5% Hispanic or Latino, 7.7% Asian, 1.5% White, 77.3% American Indian and Alaska Native, 2.5%Black or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%
LGBT Percentage5%6%

Differences between power plant operator and process operator duties and responsibilities

Power plant operator example responsibilities.

  • Manage and perform preventive maintenance, electrical repairs, millwright work, and MSHA safety functions.
  • Process operator in the powerhouse.
  • Develop and assist regional groups with desk operating procedures for NERC compliance standards.
  • Control and maintain auxiliary equipment, such as pumps, fans, compressors and condensers.
  • Perform various aspects of preventive maintenance and troubleshooting on HVAC systems; 300 to 1500 tons.
  • Repair and perform complete rebuilds on various valves, actuators, pumps, compressors, large fans, gearboxes etc.
  • Show more

Process operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
  • Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
  • Control product temperatures and monitor gauges.
  • Review FHA files for completeness and compliance.
  • Use of ladders, stairs, heavy lifting and temperature extremes.
  • Show more

Power plant operator vs process operator skills

Common power plant operator skills
  • Plant Equipment, 9%
  • Steam Boilers, 8%
  • Auxiliary Equipment, 7%
  • Plant Operations, 5%
  • Cooling Towers, 5%
  • Condensers, 5%
Common process operator skills
  • Safety Procedures, 8%
  • Preventative Maintenance, 7%
  • Team-Oriented Environment, 7%
  • Ladders, 5%
  • Customer Service, 4%
  • Data Entry, 4%

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