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Process engineer jobs in Madison, WI - 188 jobs

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  • Foundry Engineer

    Brightpath Associates LLC

    Process engineer job in Evansville, WI

    About the Role We are seeking a hands-on, ambitious Foundry Engineer to drive continuous improvement in cast part quality and process efficiency. You'll own gating and riser design, serve as the primary user of casting simulation software, and provide direct support on the foundry floor. We're looking for someone with the drive and initiative to lead improvements, support new launches, and make a real impact in our Castings Division. Qualifications Associate's degree in Engineering, Foundry Technology, or 3-5 years of foundry experience. Strong understanding of foundry processes, gating/riser design, and defect analysis. Experience with casting simulation software (MAGMASOFT, ProCAST, or similar). Proven self-motivation, ambition, and initiative in a technical environment. Proficiency in Microsoft Office; ERP experience (Epicor a plus). Key Responsibilities Support new job launches through tooling reviews and early process planning. Lead gating and riser design, validating results with casting simulation software. Troubleshoot casting issues on the floor and drive root cause solutions. Manage pilot runs, analyze scrap trends, and implement sustainable improvements. Partner with Quality, Production, and Metallurgy teams to resolve technical issues. Train and coach operators on process improvements and defect prevention.
    $71k-92k yearly est. 5d ago
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  • Manufacturing Engineering Technician

    Collabera 4.5company rating

    Process engineer job in Madison, WI

    Established in 1991, Collabera has been a leader in IT staffing for over 22 years and is one of the largest diversity IT staffing firms in the industry. As a half a billion dollar IT company, with more than 9,000 professionals across 30+ offices, Collabera offers comprehensive, cost-effective IT staffing & IT Services. We provide services to Fortune 500 and mid-size companies to meet their talent needs with high quality IT resources through Staff Augmentation, Global Talent Management, Value Added Services through CLASS (Competency Leveraged Advanced Staffing & Solutions) Permanent Placement Services and Vendor Management Programs. Collabera recognizes true potential of human capital and provides people the right opportunities for growth and professional excellence. Job Description Position details: Job Title: Manufacturing Engineering Technician Duration: 12 Months Location: Madison, WI Responsibilies: Manager want to Candidate with experience in BOM knowledge and ECO knowledge. Not so much Engineering experience Experience: • NOT 10+ years of experience…looking for someone that can do tedious repetitive work…UNDER 5 years' experience • An understanding of ECO's and BOM (bill of materials) work, can read a drawing, has worked in a manufacturing environment. Description: • Performs diverse and complex assignments in support of Manufacturing Processes. • Assignments may include, but are not limited to: revising manufacturing assembly and quality documentation based on Engineering Change Orders and investigation/root cause of errors; assisting in implementation of Engineering Changes; and assisting in development/build/documentation of production test equipment. Qualifications Required: • Bachelor's Degree or, Associates Degree (Technician level) • Someone that has graduated from a tech or community college Additional Information To know more on this position or to schedule an interview, please contact; Ujjwal Mane 973-805- 7557 ujjwal.mane[@]collabera.com
    $48k-66k yearly est. 1d ago
  • Process Engineer

    Conagra Brands 4.6company rating

    Process engineer job in Darien, WI

    Reporting to the Operations Manager at our Darien, WI manufacturing facility, you will be a key driver of innovation and continuous improvement. You will lead Daily Management Systems (DMS), boost equipment reliability, and inspire a culture of digital transformation. Your role will combine hands-on problem-solving with data-driven decision-making, empowering teams and collaborating across functions to make a lasting impact. Your Impact • Take ownership of Daily Management Systems (DMS) and set the standard for operational excellence • Partner with maintenance and engineering to improve reliability processes of mechanical, pneumatic, electrical, and hydraulic systems • Build team capabilities and share knowledge to strengthen technical understanding • Champion digital tools and lead the charge in technological transformation • Dive into KPIs to uncover opportunities and prioritize impactful improvements • Facilitate structured problem-solving sessions and guide small teams to success • Manage projects independently using Conagra Performance System (CPS) tools • Partner with Operations, Finance, Engineering, Supply Chain, and Maintenance to deliver results • Lead capital projects that shape the future of the Business Unit Your Experience • Bachelor's degree in Engineering • Skilled in Microsoft applications (PowerBI, PowerApps, Excel, PowerPoint) • 3+ years of experience with food manufacturing systems and equipment • 3+ years of experience in process engineering or related field • 1+ year experience influencing or leading teams and driving accountability Relocation assistance is available for this position. Preference will be given to local candidates #LI-onsite #LI-Associate #LI-JC1 Compensation: Pay Range:$63,000-$93,000 The annual salary listed above is the expected offering for this position. An employee's actual annual salary will be based on but not limited to: location, relevant experience/level and skillset, while balancing internal Conagra employees' equity. Conagra Brands will comply with applicable law regarding minimum salaries for exempt employees. Our Benefits: We care about your total well-being and will support you with the following, subject to your location and role: Health: Comprehensive healthcare plans, wellness incentive program, mental wellbeing support and fitness reimbursement Wealth: Great pay, bonus incentive opportunity, matching 401(k) and stock purchase plan Growth: Career development opportunities, employee resource groups, on-demand learning and tuition reimbursement Balance: Paid-time off, parental leave, flexible work-schedules (subject to your location and role) and volunteer opportunities Our Company: At Conagra Brands, we have a rich heritage of making great food. We aspire to have the most impactful, energized and inclusive culture in food. As a member of our 18,000+ person team across 40+ locations, you are empowered to reach your potential, make an impact and own your career. We're in the business of building champions - within our people and our iconic brands like Birds Eye , Slim Jim and Reddi-Wip . Our focus on innovation extends beyond making great food, it also reflects our commitment to embracing new solutions that positively impact our team, the communities we serve and the health of our planet. Foodies Welcome. Conagra Brands is an equal opportunity employer and considers qualified applicants for employment without regard to sex, race, color, religion, ethnic or national origin, gender, sexual orientation, gender identity or expression, age, pregnancy, leave status, disability, veteran status, genetic information and/or any other characteristic or status protected by national, federal, state or local law. Reasonable accommodation may be made upon request.
    $63k-93k yearly Auto-Apply 11d ago
  • Manufacturing Technology Process Engineer

    Dupont 4.4company rating

    Process engineer job in Madison, WI

    At DuPont, our purpose is to empower the world with essential innovations to thrive. We work on things that matter. Whether it's providing clean water to more than a billion people on the planet, producing materials that are essential in everyday technology devices from smartphones to electric vehicles, or protecting workers around the world. Discover the many reasons the world's most talented people are choosing to work at DuPont. Why Join Us | DuPont Careers Job Description: The Artistri Inks Business, within the DuPont Printing & Packaging Business, has an opportunity for a Manufacturing Technology Process Engineer at the Fort Madison, IA Plant. The Artistri Inks business manufactures both pigmented and dye-based inks for the Home & Office, Commercial, and Textile printing markets. The Manufacturing Technology Process Engineer will provide day-to-day technical expertise for many of the unit operations at the site, take ownership of process problems, identify and implement process improvements, and lead teams and/or projects for longer-term growth and improvements. Responsibilities: Identify and lead improvement projects to increase process capacity and reliability, improve product quality, increase yields, and reduce manufacturing costs Assist Operations and Maintenance with troubleshooting, root cause analysis, and problem solving Provide technical expertise for the chemical processes at the site Respond to process issues and drive solutions to minimize impact to manufacturing Lead PSM Technology Element(s) and assist with other elements as needed Lead implementation of new processes and/or capital projects for the site Provide basic data for capital projects and provide resourcing support (e.g. development, commissioning, start-up, training) Develop, and ensure adherence to, standard operating procedures, best practices and safety protocols Accountable for showing leadership in safety and complying with all EH&S regulations, policies, procedures, and guidelines Provide off-shift support for continuous operations Qualifications: B.S. Degree in Chemical or Mechanical Engineering Minimum of 5 years of relevant experience required; 7-10 years preferred Six Sigma Green Belt Certification preferred (can be acquired on the job) Other desired qualifications or experience: Experience with process automation and control including PLCs and Batching Systems Able to read and interpret P&IDs and electrical single line diagrams Experience using data to drive improvements in OEE, capacity release, cycle time, yield, cost, and quality Knowledge or background using SPC, TrakSYS, or other data collection tools to identify and drive improvements Demonstrated abilities: Demonstrated ability to apply technical knowledge and RCA to diagnose, troubleshoot, and solve equipment and / or process issues Application of FMEA to identify potential failures and implement improvements to minimize risk Demonstrated experience in executing projects and programs to meet business and site objectives Application of Process Safety Management (PSM) requirements Ability to champion change in a manufacturing environment Data driven decision making; root cause failure analysis Strong communication skills, both written and oral Self-initiative, a motivated self-starter than can work independently Ability to handle multiple tasks and a high volume workload with shifting and competing responsibilities Demonstrated strong project management skills. Demonstrated strong teamwork and networking skills. #LI-DP1 Join our Talent Community to stay connected with us! DuPont is an equal opportunity employer. Qualified applicants will be considered without regard to race, color, religion, creed, sex, sexual orientation, gender identity, marital status, national origin, age, veteran status, disability or any other protected class. If you need a reasonable accommodation to search or apply for a position, please visit our Accessibility Page for Contact Information. DuPont offers a comprehensive pay and benefits package. To learn more visit the Compensation and Benefits page.
    $66k-85k yearly est. Auto-Apply 60d+ ago
  • Manufacturing Engineer

    Manitou Americas 3.6company rating

    Process engineer job in Madison, WI

    Set Your Future IN MOTION Manitou is purposefully committed to you, its people. We continue to elevate our success based on a “One United Team” focus that enables our purpose-driven and agile work environment. We pride ourselves in fostering a work-life balance that allows flexibility in people's day-to-day lives. In an era when talent is in-demand, you will find an unwavering commitment to your personal and professional growth. ABOUT OUR COMPANY CULTURE: As a worldwide leader in handling, access platforms and earthmoving equipment, Manitou Group's mission is to improve working conditions, safety and performance throughout the world, while preserving people and their environment. We design, manufacture, distribute and service products and solutions for the material handling, access equipment and compact earthmoving activities that work smarter, safer and reliably while delivering value to our customers. Our high-profile brands include Manitou and Gehl, and we are proud of our network of 1,050 dealers throughout the world. With sales in 140 countries, our team of 4,500 people are committed to delivering exceptional customer satisfaction. We operate in more than 30 global locations to ensure proximity to our customers and services tailored to their needs. Manitou continues on the forefront of innovation driving the green transition while also streamlining our operations guided by our customer-centric “New Horizons” roadmap. We are committed to providing safety and unique customer experiences worldwide. In sharing the same mission and values, our workforce remains engaged and passionate about what we manufacture and services we provide. GENERAL ACCOUNTABILITY: As a Manufacturing Engineer, you will help plan, direct and coordinate manufacturing processes and projects in the plant; respond to manufacturing issues and concerns to ensure products are produced to specifications and according to manufacturing schedules while ensuring efficient use of resources. Manufacturing Engineer reports to Manufacturing Engineering Manager. DUTIES & RESPONSIBILITIES: You will help develop, evaluate and improve manufacturing methods. Determines the processes, identifies the materials and supplies to be used, and designs and builds appropriate fixtures necessary for efficient and cost effective manufacturing. Establish bills of material, manufacturing routings, machine burdens, and new work centers. Creates instructions for new products to be manufactured. Process internal engineering change orders (ECOs), processes and incorporates the changes, and ensures changes become effective. Study and record time, motion, methods and speed involved in performance of production and other worker operations to establish standard production rates and to improve efficiencies. Institute changes in the production processes and/or recommends adjustments to product pricing. Perform engineering activities in compliance with established company and manufacturing standards, engineering principles, customer requirements, and related specifications. Confer with customers and engineering staff concerning product design and tooling to insure efficient production methods. Confer with vendors to determine part specifications and recommend the purchase of equipment and materials used in manufacturing and production. Estimate production times, staffing requirements, and related costs for management decisions. Confer with management, engineering, and other staff regarding manufacturing capabilities, production schedules, and other considerations to facilitate production processes. Other duties may be assigned. EXPERIENCE: One to two years of experience in fabrication and welding of construction and agricultural equipment is preferred. EXPERTISE: Excellent time management skills with a proven ability to meet deadlines. Proficient with computer-aided drafting (CAD) software. Excellent mechanical aptitude, communication and computer skills are required. Must be able to gather, manipulate and analyze data. EDUCATION: BS Degree in Engineering or Manufacturing required. PHYSICAL REQUIREMENTS: Prolonged periods of sitting at a desk and working on a computer. Must be able to lift up to 30 pounds at times. INTERNAL & EXTERNAL CONNECTIONS: This position will interact with all departments, other sites and suppliers. SALARY RANGE: Base Salary Range between $64,000 - $88,000 per year, plus a potential annual bonus based on performance metrics *Actual pay determined by experience level, skills, qualifications & work location LOCALIZATION AND TRAVEL EXPECTED: This position is located in Madison, SD Travel up to 5% may be required OUR REWARDS & RECOGNITION: In addition to an inclusive compensation package, we offer a comprehensive benefits program, including: Medical/Dental/Vision, 401k including employer match, tuition reimbursement, community-oriented volunteer program, wellness activities, employee and family activities throughout the year, and so much more! See for yourself why Forbes ranked Manitou within the top 125 for World's Best Employers. Applicants must be authorized to work in the United States. Equal Opportunity Employer
    $64k-88k yearly 60d+ ago
  • Die Cast Process Engineer

    Top Die Casting Company

    Process engineer job in South Beloit, IL

    Job Description Job Title: Die Cast Process Engineer (Aluminum Die Casting.) Location: Top Die Casting: 13910 Dearborn Avenue South Beloit Illinois 61080 Department: Engineering / Manufacturing Reports To: Plant Manager Employment Type: Full-Time Position Summary: We are seeking a highly skilled and detail-oriented Die Cast Process Engineer with expertise in aluminum die casting to join our manufacturing team. This role is critical to ensuring die casting machines operate at optimal performance, and that casting processes are precisely controlled to produce high-quality, defect-free parts. The ideal candidate will possess deep knowledge in both hydraulic/mechanical/electrical diagnostics and process optimization, with the ability to troubleshoot and resolve issues across a range of equipment and control parameters. Key Responsibilities: Process Engineering & Optimization Develop, document, and optimize aluminum die casting processes to ensure repeatability, efficiency, and product quality. Establish and monitor key process parameters (e.g., metal temperature, shot speed, intensification pressure, lubrication, cooling time, die temperature, etc.). Conduct thorough root-cause analysis for process-related defects such as porosity, short shots, flash, cold shuts, blisters, soldering, and dimensional inconsistencies. Implement and maintain robust process control strategies (including SPC) to monitor variation and drive continuous improvement. Collaborate with Quality and Production teams to validate first article parts and ensure PPAP submissions meet customer requirements. Machine Diagnostics & Troubleshooting Fully diagnose and repair issues related to die casting machinery, including hydraulic, electrical, pneumatic, and mechanical systems. Troubleshoot and correct problems with injection systems, shot ends, hydraulic circuits, temperature control units (TCUs), trim presses, spray systems, and robots. Interface with maintenance teams to develop preventive maintenance strategies and machine reliability improvements. Support die changeovers and ensure machines return to full operational status with proper setup and verification. Tooling and Die Interaction Analyze die performance and provide input on die design to improve casting quality and cycle time. Work with tooling engineers and Tool Shop to recommend improvements for tooling life, cooling channel effectiveness, ejection performance, etc. Conduct thermal mapping and thermal balance assessments of dies. Technical Documentation & Training Develop and maintain detailed process sheets, work instructions, setup documentation, and machine parameter logs. Train operators, technicians, and maintenance personnel on correct process parameters, machine operation, and troubleshooting techniques. Support the implementation of Industry 4.0 solutions, including sensors, machine monitoring, and data analytics for process control. Qualifications: Education & Experience: Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Metallurgy, or a related technical field preferred. 3-5+ years of experience in aluminum die casting, preferably in a high-volume production environment. In-depth knowledge of high-pressure die casting (HPDC) equipment, processes, and materials. Technical Skills: Strong understanding of die casting machine platforms (e.g., Bühler, Die Cast Press, etc.). Ability to read hydraulic/electrical schematics and operate diagnostic tools. Familiar with casting simulation software (e.g., Nova-Cast) and process control tools (SPC, DOE, and PFMEA). Proficiency with PLC interfaces and industrial automation is a plus. Solid knowledge of metallurgy and solidification principles relevant to aluminum alloys. Soft Skills: Excellent problem-solving and analytical thinking. Strong communication skills, both verbal and written. Collaborative, hands-on, and results-driven mindset. Capable of working independently under pressure with attention to detail. Work Environment & Physical Requirements: Manufacturing plant environment with exposure to heat, noise, and aluminum foundry conditions. Must be able to occasionally lift parts and equipment (up to 50 lbs.). Must be willing to be on the production floor daily and respond to off-shift emergencies or downtime when needed. Preferred Certifications: Six Sigma Green Belt or higher Die Casting Society or NADCA technical certification OSHA or industrial safety training Compensation & Benefits: Competitive salary based on experience Health, Dental, Vision, and Life Insurance 401(k) Paid time off and holidays Continuing education and training support Apply Now: (email Tyler_****************** your resume and cover letter.) Join our team and help us produce world-class aluminum die cast components with innovation, precision, and integrity.
    $65k-85k yearly est. Easy Apply 20d ago
  • Manufacturing/Process Engineer

    PCC Talent Acquisition Portal

    Process engineer job in Janesville, WI

    Summary Description: This position is responsible for manufacturing engineering support of all the operations along the plant. Must be familiar with technical support, maintenance, and quality areas. It involves knowledge of manufacturing process and industrial engineering improvements, modifications, revisions, corrective actions, deviations and improvement projects. Essential Duties and Responsibilities: Identify manufacturing process opportunities ahead instead or reacting to them. Proactively support night and weekend shifts issues if needed (flexible time). 80% of time dedicated to shop floor Implement improvements that impact the metrics on an hourly basis. Develop SOP's and work instructions along with the training for the personnel Challenge cycle times/rates of every operation along the plant to accomplish productivity. Identify and improve key process indicators parameters for production of stainless-steel tubing. Familiar with Lean Manufacturing, Six Sigma & Continuous Improvement Ideologies. Solves problems using DMAIC problem solving strategies. Qualifications: Education and/or Experience Required: BS or equivalent experience in an engineering discipline, preferably dealing with welding and metal fabrication; and two years of related experience. Clear and concise interpersonal, verbal and written communication. Accountable Manufacturing processes and testing technology - specifically metal forming and welding Must be Proficient in MS Office (Excel), ERP systems - Minitab is desired. Knowledge of Process Flow Diagram, PFMEA and Control Plans.
    $57k-73k yearly est. 39d ago
  • Process Engineer

    Apache Stainless Equipment 3.4company rating

    Process engineer job in Beaver Dam, WI

    The Process Engineer will play a pivotal role within our engineer-to-order manufacturing environment, focusing on the design, optimization, and implementation of production processes for ASME certified tanks and integrated skid systems. This individual will collaborate cross-functionally with sales, engineering, procurement, quality, and production teams to deliver custom-engineered solutions that meet rigorous safety, quality, and regulatory standards. The ideal candidate possesses a strong foundation in process engineering, deep knowledge of ASME codes, and a drive for continuous improvement in a dynamic, project-driven setting. Key Responsibilities Process Development & Optimization Develop, document, and optimize manufacturing processes for the fabrication of pressure vessels, tanks, and modular skid systems in compliance with ASME standards (Section VIII, IX, etc.). Analyze customer specifications and translate requirements into detailed process steps, work instructions, and engineering documentation. Design efficient workflows for one-off or low-volume, high-complexity projects, minimizing lead time and costs while maximizing quality and safety. Implement Lean Manufacturing and Six Sigma principles to reduce waste, enhance throughput, and ensure process repeatability. Project Engineering Support Collaborate with sales and project management to review customer RFQs, assess manufacturability, and provide technical input and cost estimates. Participate in design reviews and risk assessments for new projects, ensuring compliance with ASME, customer, and internal standards. Support the development of process flows, P&IDs, equipment layouts, and bill of materials. Coordinate with drafting and design teams to ensure process requirements are accurately reflected in manufacturing drawings and documents. Quality & Compliance Ensure all processes comply with ASME certification requirements, including weld mapping, material traceability, inspection, and testing protocols. Develop and maintain process documentation, including procedures, work instructions, and checklists, aligned with ASME and company quality management systems (ISO 9001, etc.). Investigate process deviations or non-conformances, drive root cause analysis, and implement corrective/preventive actions. Continuous Improvement Identify opportunities for process improvement in safety, quality, cost, and delivery performance. Lead Kaizen events, value stream mapping exercises, and cross-functional improvement initiatives. Monitor process KPIs and develop action plans to address gaps. Technical Training & Support Train shop floor personnel on new or revised processes, procedures, and safety practices. Serve as a technical resource for troubleshooting process issues, supporting fabrication, assembly, and testing teams. Facilitate communication between engineering, production, and quality to resolve technical challenges efficiently. Safety & Environmental Compliance Champion a safety-first culture by developing and enforcing safe work practices and ensuring compliance with OSHA and other relevant standards. Participate in incident investigations and lead efforts to mitigate risks and hazards in process design and operation. Required Qualifications Bachelor's degree in Chemical, Mechanical, Industrial Engineering, or related discipline. 3+ years of process engineering experience, preferably in engineer-to-order or custom manufacturing environments. Demonstrated expertise with ASME Boiler and Pressure Vessel Code (especially Section VIII) and familiarity with related codes and standards. Experience with the design, fabrication, and testing of pressure vessels, tanks, or skid-mounted systems. Practical knowledge of welding processes, NDE techniques, and material selection for pressure equipment. Proficiency with CAD software, process simulation tools, and ERP/MRP systems. Strong analytical skills and proficiency in process mapping and data analysis. Excellent verbal and written communication skills; ability to convey technical information to diverse audiences. Demonstrated project management and organizational capabilities in a multi-project setting. Commitment to workplace safety, quality management, and regulatory compliance. The Process Engineer will play a pivotal role within our engineer-to-order manufacturing environment, focusing on the design, optimization, and implementation of production processes for ASME certified tanks and integrated skid systems. This individual will collaborate cross-functionally with sales, engineering, procurement, quality, and production teams to deliver custom-engineered solutions that meet rigorous safety, quality, and regulatory standards. The ideal candidate possesses a strong foundation in process engineering, deep knowledge of ASME codes, and a drive for continuous improvement in a dynamic, project-driven setting. EEO IS THE LAW EEO IS THE LAW (Spanish)
    $56k-72k yearly est. Auto-Apply 60d+ ago
  • Process Engineer

    American Packaging Corporation 4.5company rating

    Process engineer job in DeForest, WI

    At American Packaging Corporation (APC), you'll find the packaging career you've been looking for. With competitive salaries, excellent benefits, 401(k) plans and tuition reimbursement programs, we nurture our employees while advancing and promoting diversity and inclusion. As the leading flexible packaging converter in North America for over a century, APC's longstanding success is fueled from the inside out. We're constantly seeking to improve our internal operations and were named a “Best of the Best” in the Best workplaces in the America's awards for 12 years in a row. It's how and why we engage the best and brightest talent to continue propelling our shared success into the future. LOCATION: DeForest, WI SUMMARY: Primary responsibility is monitoring and measuring process and product performance, establishing and implementing recommendations for improvements to both product and process, and ensure optimal production of the various products produced by American Packaging. ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned. Analyze processes and products using statistical techniques, to identify improvement opportunities, and measure process/product performance to ensure continual improvement. Participate with the gathering of information needed to establish process conditions for new and developing products and processes. This involves observing trials/developmental orders and production runs, and communicating with the manufacturing, scheduling, sales, graphics, and supplier team members. Ownership of CI projects as assigned. Lead projects, provide data and set up projects to achieve CI goals. Organize and lead process and product improvement teams/initiatives, using established project management techniques, to improve product quality and process performance and lead the implementation of those improvements. Ensure that manufacturing specifications are known, understood, and communicated. Provide engineering expertise as needed. Analyze production and test data to establish consistent production results. Utilize data to recommend design changes to correct/resolve problems and contribute to the optimization of products to the required technological specifications or end uses. Ability to work and communicate with all levels of the organization as required. This will range from hourly production employee up to and including the Operations Director. Work schedule must be flexible to allow for attendance at trials/production during nights and/or weekends if necessary. RCCA of both Customer and Internal quality findings Travel as needed to suppliers and/or customers. Requirements QUALIFICATION REQUIREMENTS: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. EDUCATION and/or EXPERIENCE Associate's degree (A. A.) or equivalent from two-year college or technical school; with two years related experience and/or training; or equivalent combination of education and experience. Packaging converting experience is highly desirable. Knowledge of testing performed in a converting operation and knowledge of statistics and the ability to apply and interpret statistic to a manufacturing situation is desired. Project management experience is preferred. LANGUAGE SKILLS Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures, or governmental regulations. Ability to write reports, business correspondence, and procedure manuals. Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the public. MATHEMATICAL SKILLS Ability to apply advanced mathematical concepts such as exponents, logarithms, quadratic equations, and permutations. Understand and apply statistical techniques for process improvement. Ability to apply mathematical operations to such tasks as frequency distribution, determination of test reliability and validity, analysis of variance, correlation techniques, sampling theory, and factor analysis. REASONING ABILITY Ability to define problems, collect data, establish facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables. Ability to apply principles of logical or scientific thinking to a wide range of intellectual and practical problems. PHYSICAL DEMANDS The physical demands described here are representatives of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to use hands to finger, handle, or feel and talk or hear. The employee frequently is required to sit and reach with hands and arms. The employee is occasionally required to stand; walk; climb or balance; and stoop, kneel, crouch, or crawl. The employee must regularly lift and/or move up to 10 pounds, frequently lift and/or move up to 25 pounds, and occasionally lift and/or move up to 50 pounds. While doing inventory you stand, climb, stoop frequently. Specific vision abilities required by this job include color vision. WORK ENVIRONMENT The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. American Packaging Corporation is committed to equal opportunity for all, without regard to race, religion, color, national origin, citizenship, sex, sexual orientation, gender identity, age, veteran status, disability, genetic information, or any other protected characteristic. American Packaging Corporation will make reasonable accommodations for known physical or mental limitations of otherwise qualified employees and applicants with disabilities unless the accommodation would impose an undue hardship on the operation of our business. EOE/AA Disability/Veteran. If you are interested in applying for an employment opportunity and need special assistance or an accommodation to apply for a posted position, please contact our Human Resources department at: ***************************************.
    $56k-71k yearly est. Easy Apply 60d+ ago
  • Paint Process Engineer

    Mastermold LLC

    Process engineer job in Johnson Creek, WI

    We're looking for Paint Process Engineers to own, stabilize, and improve our paint and coating processes. This role is less about “babysitting the line” and more about building robust processes that run right the first time, every time. You'll define standards, dial in parameters, reduce defects, and lead continuous improvement so production, quality, and maintenance have a repeatable, capable process to work with. What You'll Do Process Engineering & Standardization Develop, document, and maintain paint process standards (parameters, recipes, and work instructions) for existing and new products. Define and optimize: gun settings, atomizing air, film build targets, flash/bake times, oven profiles, line speeds, and booth balance. Build and maintain control plans, standardized work, and process check sheets for paint operations. Use data (SPC, Pareto, capability studies) to identify variation and tighten up the process. Defect Reduction & Root Cause Analysis Lead structured problem-solving for paint defects (runs, sags, orange peel, dry spray, fisheyes, adhesion issues, color shifts, etc.). Perform root cause analysis using tools like 5-Why, Fishbone, PDCA, and implement permanent corrective actions. Partner with Quality to monitor scrap, rework, and first-pass yield, and drive projects to reduce defects. Launches, Trials & Process Changes Lead process development for new colors, coatings, or products-from lab trials to full production. Plan and run process trials and DOE to evaluate new materials, equipment, and parameter changes. Support PPAPs and customer approvals by preparing data, documentation, and sample runs as needed. Cross-Functional Collaboration Work closely with Production, Maintenance, Engineering, and Quality to ensure the paint process is understood, stable, and repeatable. Train supervisors, leads, and operators on proper application techniques, defect recognition, and process controls. Collaborate with Maintenance/Engineering on equipment upgrades, nozzle/robot changes, and oven/booth improvements. Safety & Compliance Ensure paint processes meet safety, environmental, and regulatory requirements. Support safe storage, handling, and usage of paints, solvents, and chemicals used in the process. What You Bring Required Bachelor's degree in Chemical, Mechanical, Industrial, or Manufacturing EngineeringOR equivalent hands-on experience in paint/coatings process engineering. Direct experience with industrial painting or coating operations (automotive, heavy truck, agriculture, metal finishing, composites, etc.). Strong process engineering mindset: comfortable with data, parameters, standardized work, and root cause analysis. Ability to operate on the production floor, communicate with operators, and present clearly to leadership. Proficiency with Excel and basic data analysis for reporting and process monitoring. Preferred Experience with powder coating, liquid paint, or gel coat systems, including pretreatment and curing ovens. Familiarity with DFT measurement, gloss/color measurement, adhesion testing, and cure verification. Experience with robotic application equipment and/or automated paint lines. Exposure to Lean, Six Sigma, PFMEA, control plans, and CI projects in a manufacturing environment. What We Offer Competitive salary and performance-based bonus opportunity. Comprehensive benefits package ([health/dental/vision/401(k)/etc.]). Paid time off and holidays. Opportunities for growth into senior process engineering, project engineering, or leadership roles. A visible impact: you'll see your process changes show up directly as better quality, less scrap, and smoother production.
    $57k-74k yearly est. Auto-Apply 41d ago
  • Process Engineer

    Aztalan Bio LLC

    Process engineer job in Johnson Creek, WI

    Job DescriptionDescription: Join Aztalan Bio as a Process Engineer and help support a growing, innovative biorefinery in Jefferson, WI. The Process Engineer will play a critical role in optimizing and advancing manufacturing processes and systems within the ethanol plant. This position focuses on improving efficiency, cost-effectiveness, quality, and reliability through expert analysis and implementation of process improvements. Key responsibilities include leading high-impact projects such as Mechanical Vapor Recompression (MVR), Advanced Process Control (APC), and automation system upgrades, including the development of Functional Design Specifications (FDS). The role also provides technical support, resolves complex process issues, collaborates across teams, and ensures compliance with industry best practices and regulatory standards. This full-time role offers competitive pay and a strong benefits package including medical, dental, vision, PTO, sick time, and more. Medical, Dental, and Vision insurance Paid Time Off (PTO) Sick Time Additional voluntary benefits Many more employee perks Duties and Responsibilities Apply Process Safety Management (PSM) principles to ensure safe and compliant operations. Identify, assess, and mitigate hazards in manufacturing processes and products. Lead and implement capital and optimization projects, including MVR, APC, and automation system upgrades. Develop and manage Functional Design Specifications (FDS) for automation systems and control logic. Collaborate with cross-functional teams (engineering, operations, maintenance, safety) to troubleshoot and resolve process-related issues. Analyze current equipment and systems to identify areas for improvement and recommend cost-effective, sustainable changes. Provide technical leadership in plant improvement initiatives, including: Energy efficiency water reduction, and yield optimization. Stay current on industry trends, emerging technologies, and regulatory requirements relevant to ethanol production. Promote and maintain a strong culture of safety, quality, and continuous improvement. Prepare and present clear technical reports and communicate effectively with all levels of the organization. Operate with a high level of autonomy and initiative in a fast-paced environment. About Aztalan Bio Aztalan Bio is part of ClonBio Group, a family-owned global leader in grain biorefining. Our Jefferson, WI facility is the largest ethanol plant in the state, processing up to 50 million bushels of locally grown corn each year to produce ethanol, corn oil, distillers grains, bran, and germ. Our sister facility, Pannonia Bio in Hungary, is one of the most advanced biorefineries in the world. Aztalan Bio is undergoing a multi-year, multi-hundred-million-dollar transformation modeled on this success-bringing world-class innovation and technology to Wisconsin. ClonBio invests heavily in its people, with engineers and scientists from 23 countries across five continents supporting our long-term growth. Requirements: Qualifications Bachelor's degree in Chemical or Process Engineering or a related field. Minimum of 5 years of work-related experience in process engineering. Experience working in an ethanol plant, grain processing facility, or wet mill is preferred. Working knowledge of Process Safety Management programs and Process Hazard Analysis for biological and chemical processes. Strong analytical thinking and problem-solving skills, with the ability to handle complex issues and make data-driven decisions. Excellent oral and written communication skills to effectively convey ideas, present reports, and collaborate with cross-functional teams. Ability to work with a high degree of autonomy, demonstrating initiative and delivering results in a dynamic and fast-paced environment. Strong commitment to safety, quality, and continuous improvement. Work Environment & Physical Demands When in the plant environment, employee may be exposed to moderate to high noise levels, moving mechanical parts, and/or to chemicals used in the process. Employee may be exposed to work near moving mechanical parts. Occasional exposure to chemicals used in the process. Humid conditions and outdoor weather conditions including extreme heat and cold. Personal Protective Equipment such as safety glasses, steel-toed boots, flame-resistant clothing, and hearing protection will regularly be required (or may be required). Regularly required to walk, sit, talk, and hear. The employee is occasionally required to stand; use hands to finger, handle, or feel; reach with hands and arms; and may occasionally be required to climb or balance; and stoop, kneel, crouch, or crawl. Specific vision abilities required by this job include close vision, color vision, peripheral vision, depth perception, and the ability to adjust focus. The employee will be required to do some walking/climbing stairs and occasional use of ladders. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Aztalan Bio LLC provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.
    $57k-74k yearly est. 11d ago
  • PROCESS ENGINEER

    Anchor Packaging LLC 4.1company rating

    Process engineer job in Janesville, WI

    OVERALL JOB DESCRIPTION Provide self-directed support relative to the design and development of manufacturing equipment and processes. Identify opportunities and implement changes as it relates to reducing cost and improving quality throughout the manufacturing process. PRIMARY DUTIES : Identify, develop, and lead product design projects to drive continual improvements in the areas of growth, expansion, and production capacity. Interact with tooling engineering and manufacturing engineering groups to validate product manufacturability. Develop performance specification and testing methodology to define and validate product performance. Interact with sales and customer contacts to define product requirements, specifications and functional requirements based on market or customer specific needs. Define and manage development and commercialization timelines. Communicate project timelines with business unit product managers, sales, customers, and manufacturing. Work with tooling engineering and operations engineering teams to define manufacturing strategy and capital plans required for product implementation. Coordinate prototyping activities, manufacturing trials and lab testing on products and prototypes. Maintain and update project reporting documentation. Participate in regular organizational project update meetings. Coordinate new product startups in the manufacturing plants and work with process engineering, plant staff and customers to validate product performance and customer acceptance. Establish set-up and processing parameters based on material and machine capabilities. Develop molding procedures to ensure consistent processing of product on all shifts. Monitor and review daily production efficiencies with Production Manager on machine/process to ensure consistent processing. Serve as the technical liaison between product engineering, manufacturing, purchasing, quality, and sales. REQUIREMENTS: Bachelor's Degree, preferably in Manufacturing Engineering, Mechanical Engineering or related technical field. Five to ten years' experience in process engineering methods. Demonstrated success in managing complex projects with limited direction. Project management and/or project leadership knowledge. Experience in the manufacturing and design for thermoforming and sheet extrusion. Understanding of tooling and machining practices for thermoforming. Ability to understand big picture and customer related business issues. Ability to visualize and effectively communicate research results. PHYSICAL REQUIREMENTS: STANDING: Must be able to spend time watching machine and worker processes; must be able to go to all areas of the building to meet with different departments. BENDING: Will need to bend in order to evaluate machinery, often at awkward angles. REACHING: Will need to reach into machinery which may be down, straight ahead, or overhead, in order to do set-up and troubleshooting. LIFTING: Must be able to lift up to forty pounds. MANUAL Must be able to use hand tools to do installations and adjustments on equipment. DEXTERITY: Must be able to make fine accurate machine adjustments. VISUAL: Must be able to see small flaws in product and small deviations in machine process. SPEECH: Must be able to communicate with co-workers. HEARING: Must be able to listen for machine malfunctions and hear operators over the noise of the machines.
    $57k-72k yearly est. 14d ago
  • Paint Process Engineer

    Master Mold LLC 4.1company rating

    Process engineer job in Johnson Creek, WI

    We're looking for Paint Process Engineers to own, stabilize, and improve our paint and coating processes. This role is less about “babysitting the line” and more about building robust processes that run right the first time, every time. You'll define standards, dial in parameters, reduce defects, and lead continuous improvement so production, quality, and maintenance have a repeatable, capable process to work with. What You'll Do Process Engineering & Standardization Develop, document, and maintain paint process standards (parameters, recipes, and work instructions) for existing and new products. Define and optimize: gun settings, atomizing air, film build targets, flash/bake times, oven profiles, line speeds, and booth balance. Build and maintain control plans, standardized work, and process check sheets for paint operations. Use data (SPC, Pareto, capability studies) to identify variation and tighten up the process. Defect Reduction & Root Cause Analysis Lead structured problem-solving for paint defects (runs, sags, orange peel, dry spray, fisheyes, adhesion issues, color shifts, etc.). Perform root cause analysis using tools like 5-Why, Fishbone, PDCA, and implement permanent corrective actions. Partner with Quality to monitor scrap, rework, and first-pass yield, and drive projects to reduce defects. Launches, Trials & Process Changes Lead process development for new colors, coatings, or products-from lab trials to full production. Plan and run process trials and DOE to evaluate new materials, equipment, and parameter changes. Support PPAPs and customer approvals by preparing data, documentation, and sample runs as needed. Cross-Functional Collaboration Work closely with Production, Maintenance, Engineering, and Quality to ensure the paint process is understood, stable, and repeatable. Train supervisors, leads, and operators on proper application techniques, defect recognition, and process controls. Collaborate with Maintenance/Engineering on equipment upgrades, nozzle/robot changes, and oven/booth improvements. Safety & Compliance Ensure paint processes meet safety, environmental, and regulatory requirements. Support safe storage, handling, and usage of paints, solvents, and chemicals used in the process. What You Bring Required Bachelor's degree in Chemical, Mechanical, Industrial, or Manufacturing EngineeringOR equivalent hands-on experience in paint/coatings process engineering. Direct experience with industrial painting or coating operations (automotive, heavy truck, agriculture, metal finishing, composites, etc.). Strong process engineering mindset: comfortable with data, parameters, standardized work, and root cause analysis. Ability to operate on the production floor, communicate with operators, and present clearly to leadership. Proficiency with Excel and basic data analysis for reporting and process monitoring. Preferred Experience with powder coating, liquid paint, or gel coat systems, including pretreatment and curing ovens. Familiarity with DFT measurement, gloss/color measurement, adhesion testing, and cure verification. Experience with robotic application equipment and/or automated paint lines. Exposure to Lean, Six Sigma, PFMEA, control plans, and CI projects in a manufacturing environment. What We Offer Competitive salary and performance-based bonus opportunity. Comprehensive benefits package ([health/dental/vision/401(k)/etc.]). Paid time off and holidays. Opportunities for growth into senior process engineering, project engineering, or leadership roles. A visible impact: you'll see your process changes show up directly as better quality, less scrap, and smoother production.
    $52k-70k yearly est. Auto-Apply 41d ago
  • Ironwood Plant - Process Engineer, Encapsys

    Milliken 4.9company rating

    Process engineer job in Portage, WI

    Milliken & Company is a global manufacturing leader whose focus on materials science delivers tomorrow's breakthroughs today. From industry-leading molecules to sustainable innovations, Milliken creates products that enhance people's lives and deliver solutions for its customers and communities. Drawing on thousands of patents and a portfolio with applications across the textile, flooring, chemical and healthcare businesses, the company harnesses a shared sense of integrity and excellence to positively impact the world for generations. Discover more about Milliken's curious minds and inspired solutions at Milliken.com and on Facebook, Instagram and LinkedIn. POSITION OVERVIEW The Plant Process Engineer is accountable for daily monitoring of quality and process trends, tuning critical parameters, leading investigations and continuous improvement. The position reports directly to the Operations Manager and will work closely with plant leadership, engineering, and plant operators. A successful candidate will need to be able to work in a flexible, often shifting environment and have strong data and statistical analysis skills as well as be able to apply engineering principles. JOB RESPONSIBILITIES * Develop detailed understanding of process equipment, chemistry, and proficiency in all quality data systems * Monitor daily quality and process trends and tune critical inputs to keep processes running at desired targets * Participate in investigations, document root cause, and implement sustainable corrective actions to resolve equipment, processing, or product quality issues. * Drive continuous improvement and manage change management systems for assigned product line. * Document process and product performance and share with appropriate plant or customer contacts * Collaborate with Quality Team to ensure compliance with applicable safety and quality standards. * Support Encapsys Key Performance Indicators (KPIs) by contributing to team efforts that strive to guarantee quality, minimize cost, meet delivery promises, maintain processes, and work safely. * Ensure that Safe & Healthy workplaces are provided for all. This should be accomplished by the effective management of the Associate Team, through personal observation and engagement. * Ensure that all emergency arrangements are in place - Fire exit routes clear, fire doors accessible and not locked or blocked, and fire-fighting equipment present in the correct location. * Be visible and available to associates in office & support areas. * Be engaged in the safety process as a safety team coach/sponsor or project team leader. Attend site safety meetings and be an active participant. * Ensure that associates have access to wellness arrangements. * This includes first aid/health facilities, access to nurse support and mental health support SAFETY - Adhere to all plant safety policies and compliance regulations. Actively participate in the safety process through completing of safety audits, participating in safety projects, identifying Site Hazards and contributing to safety improvements, and being an attending member of a safety team. Complete annual safety training as required. QUALITY - Become familiar with, understand and comply with Milliken Quality Policy, Standard Operating Procedure(s) (SOPs), relevant ISO 9000 standards and Company Policies that are applicable to this position. RESPONSIBLE CARE: a. Be aware of the relevant requirements of the Responsible Care Management System (RC-14001) and follow plant procedures to ensure compliance to requirements. b. Understand the RC-14001 Significant Aspects of your job and help ensure controls are in place to reduce or eliminate negative impacts. c. Take actions and identify and communicate ideas to minimize waste, prevent pollution and conserve energy. HAZARDOUS WASTE HANDLING - All associates who handle hazardous waste shall be given an overview of the regulations and company policies regarding the management of hazardous waste. The hazardous waste handlers shall receive detailed instruction on the proper handling, collecting, labeling, and transporting of hazardous waste as outlined in RCRA and OSHA regulations. Instructions shall also include whom to notify in case of a spill and proper procedures for spill response. Educational requirements include the ability to understand and carry out oral and written instructions. Instructions on handling hazardous waste shall come from the hazardous waste manager or appropriate designee. ENVIRONMENTAL, HEALTH, SAFETY & SECURITY RESPONSIBILITIES * Understand the relevant requirements of the Responsible Care Management System (RCMS) and RC-14001 certification. * Understand the importance of conformance to the Environmental, Safety and Responsible Care Policies, procedures, and the requirements of the RCMS. * Understand the significant environmental impacts associated with their work activities and help ensure controls are in place to reduce or eliminate negative impacts. * Understand the potential consequences of deviation from specified operating procedures. * Immediately report any accidents and releases per the company escalation protocol. * Comply with all environmental, health, safety, and security rules; Environmental, Safety, and Responsible Care policies and programs established by the company to the extent of training received. * Recognize that adhering to job responsibilities and procedures regarding environmental, safety, security, and health is a condition of employment. * Contribute to continuous improvement of the plant environmental, health, safety, security, and Responsible Care performance and programs. QUALIFICATIONS - REQUIRED * BS in Chemical Engineering * Ability to define problems, facilitate teams, determine root causes, develop preventative actions, and implement effective long-term solutions for complex problems. * Knowledge of statistical methods and trend analysis. * Ability to interact effectively with customers, management team and production personnel. * Ability to occasionally push, pull and carry up to fifty (50) pounds. * Ability to wear a respirator as required by activity or chemical safety data sheets. * Ability to travel domestically QUALIFICATIONS - PREFERRED * Experience working in chemical industry or working directly with chemicals * Knowledge of process control systems and cost / benefits analysis * Ability to apply scientific principles to design complex processes and solve manufacturing problems. * Understanding of chemistry, liquid chemistry, polymer chemistry, chemical kinetics, fluid dynamics, heat transfer, and mass transfer as they relate to chemical processing systems. * Experience in a cGMP environment. * Strong communication and interpersonal skills. The successful candidate will have strengths in the following: * Ability to apply engineering concepts to solve performance problems. * Ability to take initiative, prioritize objectives from multiple projects, and adhere to scheduled timelines while maintaining flexibility. * Capable of working in a flexible, often shifting environment and manage multiple priorities. * Strong work ethic, self-directed and able to work collaboratively in a team environment. * Must be able to identify issues and communicate with all levels of the organization to get them resolved as well as customers, vendors and contractors. * Assess and make recommendations for improvements in areas of safety, cost, and performance. #LI-AP1 Milliken is an equal opportunity employer and all qualified applicants will receive consideration for employment without regard to actual or perceived race, color, creed, religion, sex or gender (including pregnancy, childbirth or related medical condition, including but not limited to lactation), sexual orientation, gender identity or gender expression (including transgender status), ancestry, national origin, citizenship, age physical or mental disability, genetic information, marital status, veteran or military status or any other characteristic protected by applicable law. To request a reasonable accommodation to complete a job application, pre-employment testing, a job interview, or to otherwise participate in the hiring process, please contact ******************************.
    $56k-71k yearly est. 6d ago
  • Manufacturing Engineer III

    Ek MacHine 4.3company rating

    Process engineer job in Fall River, WI

    Job Title: Manufacturing Engineer III Company: EK Job Type: Full Time is Onsite About Us: EK, based in Fall River, WI, is a fast-growing manufacturing company with over 50 years of experience in machining, fabrication, welding, and power products. We operate four state-of-the-art plants, giving us the capacity and flexibility to serve a wide range of industries. We're proud to be a family-oriented company where every team member matters. At EK, you'll find a supportive environment, opportunities for career growth, and the chance to work with cutting-edge technology. Join us and be part of a team that values quality, integrity, and community-while helping shape the future of manufacturing. Benefits: * Health Insurance * Dental Insurance * Vision Insurance * 401K with company match * 6 Paid Holidays * Birthday Off Paid * Vacation - two weeks in your FIRST year! * Paid Parental Leave * Company Events * Summer Food Trucks * Free coffee * Incentive Program. * And much more! Job Description: SUMMARY Plans, directs, and coordinates manufacturing processes in manufacturing plant by performing the following duties. Responsibilities: * Reads blueprints and job order for specifications such as dimensions, tolerances, and tooling instructions. * Develops, evaluates, and improves manufacturing methods. * Develops routings, methods and time standards for production job orders. * Designs work holding fixtures for machining, welding and or fabrication. * Confers with tool manufacturing representatives to ensure proper usage of tooling and efficient production methods. * Analyzes drawings, sketches and design data of part to determine fixturing requirements, dimension and configuration of cuts, selection of cutting tools, and machine speeds and feed rates. * Confers with management, engineering, and other staff regarding manufacturing capabilities, production schedules, and other considerations to facilitate production processes. * Outlines sequence of operations required to fabricate part. * Creates flat layout geometry from formed drawing views to be used for laser programming. * Organizes and maintains storage of all digital drawing files. * Management of capital projects under general supervision; plans, conducts and supervises assignments normally involving several smaller or less important projects or one major project. * Maintains liaison with manufacturing and sales. Reviews progress and evaluates results; makes changes in methods design or equipment when necessary. * Implement lean manufacturing principles and continuous improvement initiatives. * Design workflows, layouts and production lines for optimal performance. * Select, install and maintain machinery and tools required for production. * Work closely with design and production teams to ensure manufacturability of products. * Prepare technical documentation, process instructions, and reports. * Other duties as assigned. Qualifications EDUCATION AND/OR EXPERIENCE Associate's degree or equivalent from two-year college or technical school and/or 3-5 years related experience and/or training; or equivalent combination of education and experience. Prior CNC, weldments and sheet metal layout experience is mandatory. Working knowledge of AutoCAD, SolidWorks and GD&T are also required. LANGUAGE SKILLS Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the general public. Ability to write routine reports and correspondence. Ability to speak effectively before groups of customers or employees of organization. MATHEMATICAL SKILLS Ability to work with mathematical concepts such as probability and statistical inference, and fundamentals of plane and solid geometry and trigonometry. Ability to apply concepts such as fractions, percentages, ratios, and proportions to practical situations. REASONING ABILITY Ability to solve practical problems and deal with a variety of concrete variables in situations where only limited standardization exists. Ability to interpret a variety of instructions furnished in written, oral, diagram, or schedule form. PHYSICAL DEMANDS The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to sit and talk or hear. The employee frequently is required to use hands to finger, handle, or feel. The employee is occasionally required to stand, walk, bend, twist and reach with hands and arms. The employee must frequently lift and/or move up to 50 pounds. Specific vision abilities required by this job include close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus. WORK ENVIRONMENT The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is occasionally exposed to moving mechanical parts and fumes or airborne particles. The noise level in the work environment is usually quiet. How to Apply: Apply directly through Indeed or visit our website: Careers in Manufacturing - EK Machine
    $60k-75k yearly est. 29d ago
  • Summer Intern, Process Validation

    Arrowhead Pharmaceuticals 4.6company rating

    Process engineer job in Verona, WI

    Job Description Arrowhead Pharmaceuticals, Inc. (Nasdaq: ARWR) is a clinical stage biopharmaceutical company that develops medicines that treat intractable diseases by silencing the genes that cause them. Using a broad portfolio of RNA chemistries and efficient modes of delivery, Arrowhead therapies trigger the RNA interference mechanism to induce rapid, deep, and durable knockdown of target genes. RNA interference, or RNAi, is a mechanism present in living cells that inhibits the expression of a specific gene, thereby affecting the production of a specific protein. Arrowhead's RNAi-based therapeutics leverage this natural pathway of gene silencing. Arrowhead is focused on developing innovative drugs for diseases with a genetic basis, typically characterized by the overproduction of one or more proteins that are involved with disease. The depth and versatility of our RNAi technologies enables us to potentially address conditions in virtually any therapeutic area and pursue disease targets that are not otherwise addressable by small molecules and biologics. Arrowhead is leading the field in bringing the promise of RNAi to address diseases outside of the liver, and our clinical pipeline includes disease targets in the liver and lung with a promising pipeline of preclinical candidates. Arrowhead's corporate headquarters is in Pasadena, CA with research and development teams in Madison, WI & San Diego, CA, and a state of the art manufacturing facility in Verona, WI. Our employees are nimble, science-driven innovators who are collaborating to bring new therapies to patients in need. The Position The Process Engineer Intern will support engineering and validation activities at Arrowhead Pharmaceuticals by developing process documentation and performing calculations that support process and cleaning validation campaigns. This internship offers hands-on experience creating process flow diagrams, analyzing equipment design, and collaborating with process engineers and validation teams. The intern's work will contribute directly to data accuracy, documentation quality, and timely project execution. This is an 11-week Summer Internship Program paying $21.00 per hour and requires full-time, onsite work five days per week at the designated location. Responsibilities Develop program-specific process flow diagrams (PFDs) using tools such as Visio, including equipment identification and key process details. Measure and calculate material contacting surface areas of process equipment to support validation activities. Support process and cleaning validation calculations, including review and verification of data. Gather equipment information external vendors and collaborate with Process Engineers and Validation teams to extract required data. Document and write a standardized procedure outlining methods for calculating equipment surface area. Generate clear, organized reports and documentation to support validation campaigns. Collaborate with cross-functional teams to ensure accuracy and completeness of engineering and validation data. Requirements Currently enrolled student at an accredited university or college, with a minimum of two years completed toward a degree in Chemical Engineering, Chemistry, or a related scientific discipline. Excellent verbal and written communication skills, including comfort presenting in group settings. Strong organizational skills and ability to manage detailed, technical tasks. Proficiency in Microsoft Office applications. Preferred Familiarity with process flow diagrams (PFDs) or engineering drawings. Experience using Visio or similar diagramming software. Interest in process engineering, validation, or pharmaceutical manufacturing. Wisconsin pay range $9,240-$9,240 USD Arrowhead provides competitive salaries and an excellent benefit package. All applicants must have authorization to work in the US for a company. California Applicant Privacy Policy
    $30k-40k yearly est. 7d ago
  • Die Cast Process Engineer

    Top Die Casting Company

    Process engineer job in South Beloit, IL

    Job Title: Die Cast Process Engineer (Aluminum Die Casting.) Location: Top Die Casting: 13910 Dearborn Avenue South Beloit Illinois 61080 Department: Engineering / Manufacturing Reports To: Plant Manager Employment Type: Full-Time We are seeking a highly skilled and detail-oriented Die Cast Process Engineer with expertise in aluminum die casting to join our manufacturing team. This role is critical to ensuring die casting machines operate at optimal performance, and that casting processes are precisely controlled to produce high-quality, defect-free parts. The ideal candidate will possess deep knowledge in both hydraulic/mechanical/electrical diagnostics and process optimization, with the ability to troubleshoot and resolve issues across a range of equipment and control parameters. Key Responsibilities: Process Engineering & Optimization * Develop, document, and optimize aluminum die casting processes to ensure repeatability, efficiency, and product quality. * Establish and monitor key process parameters (e.g., metal temperature, shot speed, intensification pressure, lubrication, cooling time, die temperature, etc.). * Conduct thorough root-cause analysis for process-related defects such as porosity, short shots, flash, cold shuts, blisters, soldering, and dimensional inconsistencies. * Implement and maintain robust process control strategies (including SPC) to monitor variation and drive continuous improvement. * Collaborate with Quality and Production teams to validate first article parts and ensure PPAP submissions meet customer requirements. Machine Diagnostics & Troubleshooting * Fully diagnose and repair issues related to die casting machinery, including hydraulic, electrical, pneumatic, and mechanical systems. * Troubleshoot and correct problems with injection systems, shot ends, hydraulic circuits, temperature control units (TCUs), trim presses, spray systems, and robots. * Interface with maintenance teams to develop preventive maintenance strategies and machine reliability improvements. * Support die changeovers and ensure machines return to full operational status with proper setup and verification. Tooling and Die Interaction * Analyze die performance and provide input on die design to improve casting quality and cycle time. * Work with tooling engineers and Tool Shop to recommend improvements for tooling life, cooling channel effectiveness, ejection performance, etc. * Conduct thermal mapping and thermal balance assessments of dies. Technical Documentation & Training * Develop and maintain detailed process sheets, work instructions, setup documentation, and machine parameter logs. * Train operators, technicians, and maintenance personnel on correct process parameters, machine operation, and troubleshooting techniques. * Support the implementation of Industry 4.0 solutions, including sensors, machine monitoring, and data analytics for process control. Qualifications: Education & Experience: * Bachelor's degree in Mechanical Engineering, Manufacturing Engineering, Metallurgy, or a related technical field preferred. * 3-5+ years of experience in aluminum die casting, preferably in a high-volume production environment. * In-depth knowledge of high-pressure die casting (HPDC) equipment, processes, and materials. Technical Skills: * Strong understanding of die casting machine platforms (e.g., Bühler, Die Cast Press, etc.). * Ability to read hydraulic/electrical schematics and operate diagnostic tools. * Familiar with casting simulation software (e.g., Nova-Cast) and process control tools (SPC, DOE, and PFMEA). * Proficiency with PLC interfaces and industrial automation is a plus. * Solid knowledge of metallurgy and solidification principles relevant to aluminum alloys. Soft Skills: * Excellent problem-solving and analytical thinking. * Strong communication skills, both verbal and written. * Collaborative, hands-on, and results-driven mindset. * Capable of working independently under pressure with attention to detail. Work Environment & Physical Requirements: * Manufacturing plant environment with exposure to heat, noise, and aluminum foundry conditions. * Must be able to occasionally lift parts and equipment (up to 50 lbs.). * Must be willing to be on the production floor daily and respond to off-shift emergencies or downtime when needed. Preferred Certifications: * Six Sigma Green Belt or higher * Die Casting Society or NADCA technical certification * OSHA or industrial safety training Compensation & Benefits: * Competitive salary based on experience * Health, Dental, Vision, and Life Insurance * 401(k) * Paid time off and holidays * Continuing education and training support Apply Now: (email Tyler_****************** your resume and cover letter.) Join our team and help us produce world-class aluminum die cast components with innovation, precision, and integrity.
    $65k-85k yearly est. Easy Apply 60d+ ago
  • Paint Process Engineer

    Mastermold LLC

    Process engineer job in Johnson Creek, WI

    We're looking for Paint Process Engineers to own, stabilize, and improve our paint and coating processes. This role is less about “babysitting the line” and more about building robust processes that run right the first time, every time. You'll define standards, dial in parameters, reduce defects, and lead continuous improvement so production, quality, and maintenance have a repeatable, capable process to work with. What You'll Do Process Engineering & Standardization Develop, document, and maintain paint process standards (parameters, recipes, and work instructions) for existing and new products. Define and optimize: gun settings, atomizing air, film build targets, flash/bake times, oven profiles, line speeds, and booth balance. Build and maintain control plans, standardized work, and process check sheets for paint operations. Use data (SPC, Pareto, capability studies) to identify variation and tighten up the process. Defect Reduction & Root Cause Analysis Lead structured problem-solving for paint defects (runs, sags, orange peel, dry spray, fisheyes, adhesion issues, color shifts, etc.). Perform root cause analysis using tools like 5-Why, Fishbone, PDCA, and implement permanent corrective actions. Partner with Quality to monitor scrap, rework, and first-pass yield, and drive projects to reduce defects. Launches, Trials & Process Changes Lead process development for new colors, coatings, or products-from lab trials to full production. Plan and run process trials and DOE to evaluate new materials, equipment, and parameter changes. Support PPAPs and customer approvals by preparing data, documentation, and sample runs as needed. Cross-Functional Collaboration Work closely with Production, Maintenance, Engineering, and Quality to ensure the paint process is understood, stable, and repeatable. Train supervisors, leads, and operators on proper application techniques, defect recognition, and process controls. Collaborate with Maintenance/Engineering on equipment upgrades, nozzle/robot changes, and oven/booth improvements. Safety & Compliance Ensure paint processes meet safety, environmental, and regulatory requirements. Support safe storage, handling, and usage of paints, solvents, and chemicals used in the process. What You Bring Required Bachelor's degree in Chemical, Mechanical, Industrial, or Manufacturing Engineering OR equivalent hands-on experience in paint/coatings process engineering. Direct experience with industrial painting or coating operations (automotive, heavy truck, agriculture, metal finishing, composites, etc.). Strong process engineering mindset: comfortable with data, parameters, standardized work, and root cause analysis. Ability to operate on the production floor, communicate with operators, and present clearly to leadership. Proficiency with Excel and basic data analysis for reporting and process monitoring. Preferred Experience with powder coating, liquid paint, or gel coat systems, including pretreatment and curing ovens. Familiarity with DFT measurement, gloss/color measurement, adhesion testing, and cure verification. Experience with robotic application equipment and/or automated paint lines. Exposure to Lean, Six Sigma, PFMEA, control plans, and CI projects in a manufacturing environment. What We Offer Competitive salary and performance-based bonus opportunity. Comprehensive benefits package ([health/dental/vision/401(k)/etc.]). Paid time off and holidays. Opportunities for growth into senior process engineering, project engineering, or leadership roles. A visible impact: you'll see your process changes show up directly as better quality, less scrap, and smoother production.
    $57k-74k yearly est. Auto-Apply 40d ago
  • Process Engineer

    American Packaging Corporation 4.5company rating

    Process engineer job in Columbus, WI

    Requirements QUALIFICATION REQUIREMENTS: To perform this job successfully, an individual must be able to perform each essential duty satisfactorily. The requirements listed below are representative of the knowledge, skill and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. EDUCATION and/or EXPERIENCE Associate's degree (A. A.) or equivalent from two-year college or technical school; with two years related experience and/or training; or equivalent combination of education and experience. Packaging converting experience is highly desirable. Knowledge of testing performed in a converting operation and knowledge of statistics and the ability to apply and interpret statistic to a manufacturing situation is desired. Project management experience is preferred. LANGUAGE SKILLS Ability to read, analyze, and interpret general business periodicals, professional journals, technical procedures, or governmental regulations. Ability to write reports, business correspondence, and procedure manuals. Ability to effectively present information and respond to questions from groups of managers, clients, customers, and the public. MATHEMATICAL SKILLS Ability to apply advanced mathematical concepts such as exponents, logarithms, quadratic equations, and permutations. Understand and apply statistical techniques for process improvement. Ability to apply mathematical operations to such tasks as frequency distribution, determination of test reliability and validity, analysis of variance, correlation techniques, sampling theory, and factor analysis. REASONING ABILITY Ability to define problems, collect data, establish facts, and draw valid conclusions. Ability to interpret an extensive variety of technical instructions in mathematical or diagram form and deal with several abstract and concrete variables. Ability to apply principles of logical or scientific thinking to a wide range of intellectual and practical problems. PHYSICAL DEMANDS The physical demands described here are representatives of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. While performing the duties of this job, the employee is regularly required to use hands to finger, handle, or feel and talk or hear. The employee frequently is required to sit and reach with hands and arms. The employee is occasionally required to stand; walk; climb or balance; and stoop, kneel, crouch, or crawl. The employee must regularly lift and/or move up to 10 pounds, frequently lift and/or move up to 25 pounds, and occasionally lift and/or move up to 50 pounds. While doing inventory you stand, climb, stoop frequently. Specific vision abilities required by this job include color vision. WORK ENVIRONMENT The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. American Packaging Corporation is committed to equal opportunity for all, without regard to race, religion, color, national origin, citizenship, sex, sexual orientation, gender identity, age, veteran status, disability, genetic information, or any other protected characteristic. American Packaging Corporation will make reasonable accommodations for known physical or mental limitations of otherwise qualified employees and applicants with disabilities unless the accommodation would impose an undue hardship on the operation of our business. EOE/AA Disability/Veteran. If you are interested in applying for an employment opportunity and need special assistance or an accommodation to apply for a posted position, please contact our Human Resources department at: ***************************************.
    $56k-71k yearly est. Easy Apply 4d ago
  • Summer Intern, Process Validation

    Arrowhead Pharmaceuticals 4.6company rating

    Process engineer job in Verona, WI

    Arrowhead Pharmaceuticals, Inc. (Nasdaq: ARWR) is a clinical stage biopharmaceutical company that develops medicines that treat intractable diseases by silencing the genes that cause them. Using a broad portfolio of RNA chemistries and efficient modes of delivery, Arrowhead therapies trigger the RNA interference mechanism to induce rapid, deep, and durable knockdown of target genes. RNA interference, or RNAi, is a mechanism present in living cells that inhibits the expression of a specific gene, thereby affecting the production of a specific protein. Arrowhead's RNAi-based therapeutics leverage this natural pathway of gene silencing. Arrowhead is focused on developing innovative drugs for diseases with a genetic basis, typically characterized by the overproduction of one or more proteins that are involved with disease. The depth and versatility of our RNAi technologies enables us to potentially address conditions in virtually any therapeutic area and pursue disease targets that are not otherwise addressable by small molecules and biologics. Arrowhead is leading the field in bringing the promise of RNAi to address diseases outside of the liver, and our clinical pipeline includes disease targets in the liver and lung with a promising pipeline of preclinical candidates. Arrowhead's corporate headquarters is in Pasadena, CA with research and development teams in Madison, WI & San Diego, CA, and a state of the art manufacturing facility in Verona, WI. Our employees are nimble, science-driven innovators who are collaborating to bring new therapies to patients in need. The Position The Process Engineer Intern will support engineering and validation activities at Arrowhead Pharmaceuticals by developing process documentation and performing calculations that support process and cleaning validation campaigns. This internship offers hands-on experience creating process flow diagrams, analyzing equipment design, and collaborating with process engineers and validation teams. The intern's work will contribute directly to data accuracy, documentation quality, and timely project execution. This is an 11-week Summer Internship Program paying $21.00 per hour and requires full-time, onsite work five days per week at the designated location. Responsibilities Develop program-specific process flow diagrams (PFDs) using tools such as Visio, including equipment identification and key process details. Measure and calculate material contacting surface areas of process equipment to support validation activities. Support process and cleaning validation calculations, including review and verification of data. Gather equipment information external vendors and collaborate with Process Engineers and Validation teams to extract required data. Document and write a standardized procedure outlining methods for calculating equipment surface area. Generate clear, organized reports and documentation to support validation campaigns. Collaborate with cross-functional teams to ensure accuracy and completeness of engineering and validation data. Requirements Currently enrolled student at an accredited university or college, with a minimum of two years completed toward a degree in Chemical Engineering, Chemistry, or a related scientific discipline. Excellent verbal and written communication skills, including comfort presenting in group settings. Strong organizational skills and ability to manage detailed, technical tasks. Proficiency in Microsoft Office applications. Preferred Familiarity with process flow diagrams (PFDs) or engineering drawings. Experience using Visio or similar diagramming software. Interest in process engineering, validation, or pharmaceutical manufacturing. Wisconsin pay range $9,240-$9,240 USD Arrowhead provides competitive salaries and an excellent benefit package. All applicants must have authorization to work in the US for a company. California Applicant Privacy Policy
    $30k-40k yearly est. Auto-Apply 7d ago

Learn more about process engineer jobs

How much does a process engineer earn in Madison, WI?

The average process engineer in Madison, WI earns between $50,000 and $83,000 annually. This compares to the national average process engineer range of $62,000 to $108,000.

Average process engineer salary in Madison, WI

$65,000

What are the biggest employers of Process Engineers in Madison, WI?

The biggest employers of Process Engineers in Madison, WI are:
  1. The Foth Companies
  2. DuPont
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