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Process plant operator vs plant operator

The differences between process plant operators and plant operators can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a process plant operator, becoming a plant operator takes usually requires 6-12 months. Additionally, a plant operator has an average salary of $42,697, which is higher than the $41,902 average annual salary of a process plant operator.

The top three skills for a process plant operator include plant operations, plant process and minor maintenance. The most important skills for a plant operator are plant equipment, plant operations, and preventative maintenance.

Process plant operator vs plant operator overview

Process Plant OperatorPlant Operator
Yearly salary$41,902$42,697
Hourly rate$20.15$20.53
Growth rate-7%-7%
Number of jobs61,08543,388
Job satisfaction--
Most common degreeBachelor's Degree, 32%High School Diploma, 34%
Average age4747
Years of experience212

What does a process plant operator do?

Process plant operator positions require skills in forklifts, crushers, and forklift operation, as well as management, trucking, and a plethora of other skills. They must first pass a medical and NRC licensing exam, as well as a plant-operating exam each year, in addition to license renewal applications every six years. They will be called upon to oversee and manage the production process of a manufacturing plant, as well as monitor equipment to ensure quality, efficiency, and safety in said plant.

What does a plant operator do?

A plant operator's primary role is to supervise and oversee operations in an industrial setting. They are responsible for controlling machinery and equipment, coordinating with fellow officers, monitoring the quality of progress among a particular unit or department, and maintaining daily operations records. A plant operator may also respond to inquiries and issues, perform basic troubleshooting, and provide corrective measures. Furthermore, a plant operator must conduct regular inspection and maintenance to ensure a safe work environment for everyone, all while implementing the plant's safety policies and regulations.

Process plant operator vs plant operator salary

Process plant operators and plant operators have different pay scales, as shown below.

Process Plant OperatorPlant Operator
Average salary$41,902$42,697
Salary rangeBetween $28,000 And $62,000Between $32,000 And $56,000
Highest paying City-Sacramento, CA
Highest paying state-Idaho
Best paying company-NW Natural
Best paying industry-Finance

Differences between process plant operator and plant operator education

There are a few differences between a process plant operator and a plant operator in terms of educational background:

Process Plant OperatorPlant Operator
Most common degreeBachelor's Degree, 32%High School Diploma, 34%
Most common majorBusinessBusiness
Most common college-Rensselaer Polytechnic Institute

Process plant operator vs plant operator demographics

Here are the differences between process plant operators' and plant operators' demographics:

Process Plant OperatorPlant Operator
Average age4747
Gender ratioMale, 81.7% Female, 18.3%Male, 93.5% Female, 6.5%
Race ratioBlack or African American, 9.8% Unknown, 4.7% Hispanic or Latino, 20.6% Asian, 4.3% White, 59.8% American Indian and Alaska Native, 0.8%Black or African American, 7.8% Unknown, 4.6% Hispanic or Latino, 12.7% Asian, 1.8% White, 70.5% American Indian and Alaska Native, 2.5%
LGBT Percentage11%5%

Differences between process plant operator and plant operator duties and responsibilities

Process plant operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Move to the assembly department building electrical panels, installing electrical panels, installing various electrical devices on new centrifuges.
  • Batch SCC, Shotcrete and other loads to client specifications.

Plant operator example responsibilities.

  • Manage and operate the DCS system or control board.
  • Manage and perform preventive maintenance, electrical repairs, millwright work, and MSHA safety functions.
  • Maintain buildings HVAC / lighting automation systems and make adjustments as needed for tenant's comfort and to manage energy consumption.
  • Used basic math skills to calculate the weight of the ammonia by the price it are per ton.
  • Operate compressors, scrubbers, pipeline, pumps, coolers, and evaporators to liquefy or compress gas.
  • Maintain and repair all equipment involve in plant processes to keep within OSHA safety standards and EPA environmental codes.
  • Show more

Process plant operator vs plant operator skills

Common process plant operator skills
  • Plant Operations, 30%
  • Plant Process, 10%
  • Minor Maintenance, 9%
  • Plant Equipment, 7%
  • OSHA, 7%
  • Continuous Operation, 6%
Common plant operator skills
  • Plant Equipment, 7%
  • Plant Operations, 6%
  • Preventative Maintenance, 5%
  • Boilers, 5%
  • Minor Maintenance, 4%
  • Ladders, 4%

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