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Process plant operator vs process operator

The differences between process plant operators and process operators can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a process plant operator and a process operator. Additionally, a process plant operator has an average salary of $41,902, which is higher than the $37,996 average annual salary of a process operator.

The top three skills for a process plant operator include plant operations, plant process and minor maintenance. The most important skills for a process operator are safety procedures, preventative maintenance, and team-oriented environment.

Process plant operator vs process operator overview

Process Plant OperatorProcess Operator
Yearly salary$41,902$37,996
Hourly rate$20.15$18.27
Growth rate-7%3%
Number of jobs61,08583,478
Job satisfaction-5
Most common degreeBachelor's Degree, 32%Bachelor's Degree, 36%
Average age4746
Years of experience22

What does a process plant operator do?

Process plant operator positions require skills in forklifts, crushers, and forklift operation, as well as management, trucking, and a plethora of other skills. They must first pass a medical and NRC licensing exam, as well as a plant-operating exam each year, in addition to license renewal applications every six years. They will be called upon to oversee and manage the production process of a manufacturing plant, as well as monitor equipment to ensure quality, efficiency, and safety in said plant.

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

Process plant operator vs process operator salary

Process plant operators and process operators have different pay scales, as shown below.

Process Plant OperatorProcess Operator
Average salary$41,902$37,996
Salary rangeBetween $28,000 And $62,000Between $29,000 And $48,000
Highest paying City-Grand Forks, ND
Highest paying state-Wyoming
Best paying company-BWX Technologies
Best paying industry-Manufacturing

Differences between process plant operator and process operator education

There are a few differences between a process plant operator and a process operator in terms of educational background:

Process Plant OperatorProcess Operator
Most common degreeBachelor's Degree, 32%Bachelor's Degree, 36%
Most common majorBusinessBusiness
Most common college-Stanford University

Process plant operator vs process operator demographics

Here are the differences between process plant operators' and process operators' demographics:

Process Plant OperatorProcess Operator
Average age4746
Gender ratioMale, 81.7% Female, 18.3%Male, 70.1% Female, 29.9%
Race ratioBlack or African American, 9.8% Unknown, 4.7% Hispanic or Latino, 20.6% Asian, 4.3% White, 59.8% American Indian and Alaska Native, 0.8%Black or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%
LGBT Percentage11%6%

Differences between process plant operator and process operator duties and responsibilities

Process plant operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Move to the assembly department building electrical panels, installing electrical panels, installing various electrical devices on new centrifuges.
  • Batch SCC, Shotcrete and other loads to client specifications.

Process operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
  • Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
  • Control product temperatures and monitor gauges.
  • Review FHA files for completeness and compliance.
  • Use of ladders, stairs, heavy lifting and temperature extremes.
  • Show more

Process plant operator vs process operator skills

Common process plant operator skills
  • Plant Operations, 30%
  • Plant Process, 10%
  • Minor Maintenance, 9%
  • Plant Equipment, 7%
  • OSHA, 7%
  • Continuous Operation, 6%
Common process operator skills
  • Safety Procedures, 8%
  • Preventative Maintenance, 7%
  • Team-Oriented Environment, 7%
  • Ladders, 5%
  • Customer Service, 4%
  • Data Entry, 4%

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