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Senior process control engineer vs control systems engineer

The differences between senior process control engineers and control systems engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a senior process control engineer, becoming a control systems engineer takes usually requires 4-6 years. Additionally, a senior process control engineer has an average salary of $103,292, which is higher than the $92,727 average annual salary of a control systems engineer.

The top three skills for a senior process control engineer include PLC, DCS and control strategies. The most important skills for a control systems engineer are PLC, HMI, and C++.

Senior process control engineer vs control systems engineer overview

Senior Process Control EngineerControl Systems Engineer
Yearly salary$103,292$92,727
Hourly rate$49.66$44.58
Growth rate10%3%
Number of jobs68,538133,220
Job satisfaction--
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 74%
Average age4245
Years of experience46

What does a senior process control engineer do?

A senior process control engineer is charged with configuring, standardizing, and optimizing systems within the equipment control domain. They are tasked with defining system requirements, participating in configuring systems, liaising between end-users and system developers, and driving projects from stand to the end. They must also participate in the strategic direction of equipment control teams, production process improvements, and project implementation and prioritization. Their other responsibilities include partnering with technology experts to build progressive system solutions, planning training, and ensuring safety compliance.

What does a control systems engineer do?

Control systems engineers are interdisciplinary engineers managing the company's control systems. They are expected to be familiar with different engineering disciplines such as mechanical, industrial, and computer science, among others. They are responsible for designing systems based on the company's requirements. Control systems engineers must conduct feasibility studies to ensure that the company's requirements can be met. They are also responsible for developing the systems, creating prototypes, and testing. They test whether the control systems produce desired results. After testing, control systems engineers implement the system and conduct routine maintenance checks.

Senior process control engineer vs control systems engineer salary

Senior process control engineers and control systems engineers have different pay scales, as shown below.

Senior Process Control EngineerControl Systems Engineer
Average salary$103,292$92,727
Salary rangeBetween $78,000 And $135,000Between $72,000 And $118,000
Highest paying CityLos Angeles, CASan Francisco, CA
Highest paying stateCaliforniaCalifornia
Best paying companyTesoroApple
Best paying industryEnergyAutomotive

Differences between senior process control engineer and control systems engineer education

There are a few differences between a senior process control engineer and a control systems engineer in terms of educational background:

Senior Process Control EngineerControl Systems Engineer
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 74%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegeUniversity of Michigan - Ann ArborGeorgia Institute of Technology

Senior process control engineer vs control systems engineer demographics

Here are the differences between senior process control engineers' and control systems engineers' demographics:

Senior Process Control EngineerControl Systems Engineer
Average age4245
Gender ratioMale, 93.3% Female, 6.7%Male, 90.5% Female, 9.5%
Race ratioBlack or African American, 4.2% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.0% White, 66.3% American Indian and Alaska Native, 0.2%Black or African American, 5.0% Unknown, 4.7% Hispanic or Latino, 11.6% Asian, 15.4% White, 63.1% American Indian and Alaska Native, 0.2%
LGBT Percentage4%6%

Differences between senior process control engineer and control systems engineer duties and responsibilities

Senior process control engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Implement and maintain SPC charts and analyze data using JMP, Klarity-ACE and YMS.
  • Train defect engineers on new SPC software system
  • Major efforts centered on SCADA and DCS implementation application design.
  • Develop hot oil model for the plant using HYSYS simulator.
  • Front end and detail design of various refinery, gas plant and petrochemical facilities.
  • Show more

Control systems engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Research NFPA, ISA, NEC, OSHA, specs and standards.
  • Install Allen-Bradley PLCS, interface to DCS.
  • Set up Ethernet communications from K-tron feeders back to DCS.
  • Assist commissioning team of gas analyzers for ISO compliance of equipment.
  • Show more

Senior process control engineer vs control systems engineer skills

Common senior process control engineer skills
  • PLC, 12%
  • DCS, 7%
  • Control Strategies, 5%
  • Project Management, 4%
  • SR, 4%
  • DeltaV, 4%
Common control systems engineer skills
  • PLC, 9%
  • HMI, 8%
  • C++, 7%
  • MATLAB, 6%
  • Simulink, 5%
  • Troubleshoot, 4%

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