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Senior process control engineer vs process engineer

The differences between senior process control engineers and process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a senior process control engineer and a process engineer. Additionally, a senior process control engineer has an average salary of $103,292, which is higher than the $82,443 average annual salary of a process engineer.

The top three skills for a senior process control engineer include PLC, DCS and control strategies. The most important skills for a process engineer are continuous improvement, sigma, and lean manufacturing.

Senior process control engineer vs process engineer overview

Senior Process Control EngineerProcess Engineer
Yearly salary$103,292$82,443
Hourly rate$49.66$39.64
Growth rate10%10%
Number of jobs68,53866,937
Job satisfaction-4
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 76%
Average age4242
Years of experience44

What does a senior process control engineer do?

A senior process control engineer is charged with configuring, standardizing, and optimizing systems within the equipment control domain. They are tasked with defining system requirements, participating in configuring systems, liaising between end-users and system developers, and driving projects from stand to the end. They must also participate in the strategic direction of equipment control teams, production process improvements, and project implementation and prioritization. Their other responsibilities include partnering with technology experts to build progressive system solutions, planning training, and ensuring safety compliance.

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

Senior process control engineer vs process engineer salary

Senior process control engineers and process engineers have different pay scales, as shown below.

Senior Process Control EngineerProcess Engineer
Average salary$103,292$82,443
Salary rangeBetween $78,000 And $135,000Between $62,000 And $108,000
Highest paying CityLos Angeles, CARio Rancho, NM
Highest paying stateCaliforniaNew Mexico
Best paying companyTesoroApple
Best paying industryEnergyTechnology

Differences between senior process control engineer and process engineer education

There are a few differences between a senior process control engineer and a process engineer in terms of educational background:

Senior Process Control EngineerProcess Engineer
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 76%
Most common majorElectrical EngineeringChemical Engineering
Most common collegeUniversity of Michigan - Ann ArborNorthwestern University

Senior process control engineer vs process engineer demographics

Here are the differences between senior process control engineers' and process engineers' demographics:

Senior Process Control EngineerProcess Engineer
Average age4242
Gender ratioMale, 93.3% Female, 6.7%Male, 82.9% Female, 17.1%
Race ratioBlack or African American, 4.2% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.0% White, 66.3% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between senior process control engineer and process engineer duties and responsibilities

Senior process control engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Implement and maintain SPC charts and analyze data using JMP, Klarity-ACE and YMS.
  • Train defect engineers on new SPC software system
  • Major efforts centered on SCADA and DCS implementation application design.
  • Develop hot oil model for the plant using HYSYS simulator.
  • Front end and detail design of various refinery, gas plant and petrochemical facilities.
  • Show more

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Senior process control engineer vs process engineer skills

Common senior process control engineer skills
  • PLC, 12%
  • DCS, 7%
  • Control Strategies, 5%
  • Project Management, 4%
  • SR, 4%
  • DeltaV, 4%
Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%

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