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The differences between senior process control engineers and process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a senior process control engineer and a process engineer. Additionally, a senior process control engineer has an average salary of $103,292, which is higher than the $82,443 average annual salary of a process engineer.
The top three skills for a senior process control engineer include PLC, DCS and control strategies. The most important skills for a process engineer are continuous improvement, sigma, and lean manufacturing.
| Senior Process Control Engineer | Process Engineer | |
| Yearly salary | $103,292 | $82,443 |
| Hourly rate | $49.66 | $39.64 |
| Growth rate | 10% | 10% |
| Number of jobs | 68,538 | 66,937 |
| Job satisfaction | - | 4 |
| Most common degree | Bachelor's Degree, 77% | Bachelor's Degree, 76% |
| Average age | 42 | 42 |
| Years of experience | 4 | 4 |
A senior process control engineer is charged with configuring, standardizing, and optimizing systems within the equipment control domain. They are tasked with defining system requirements, participating in configuring systems, liaising between end-users and system developers, and driving projects from stand to the end. They must also participate in the strategic direction of equipment control teams, production process improvements, and project implementation and prioritization. Their other responsibilities include partnering with technology experts to build progressive system solutions, planning training, and ensuring safety compliance.
A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.
Senior process control engineers and process engineers have different pay scales, as shown below.
| Senior Process Control Engineer | Process Engineer | |
| Average salary | $103,292 | $82,443 |
| Salary range | Between $78,000 And $135,000 | Between $62,000 And $108,000 |
| Highest paying City | Los Angeles, CA | Rio Rancho, NM |
| Highest paying state | California | New Mexico |
| Best paying company | Tesoro | Apple |
| Best paying industry | Energy | Technology |
There are a few differences between a senior process control engineer and a process engineer in terms of educational background:
| Senior Process Control Engineer | Process Engineer | |
| Most common degree | Bachelor's Degree, 77% | Bachelor's Degree, 76% |
| Most common major | Electrical Engineering | Chemical Engineering |
| Most common college | University of Michigan - Ann Arbor | Northwestern University |
Here are the differences between senior process control engineers' and process engineers' demographics:
| Senior Process Control Engineer | Process Engineer | |
| Average age | 42 | 42 |
| Gender ratio | Male, 93.3% Female, 6.7% | Male, 82.9% Female, 17.1% |
| Race ratio | Black or African American, 4.2% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.0% White, 66.3% American Indian and Alaska Native, 0.2% | Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2% |
| LGBT Percentage | 4% | 4% |