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The differences between senior process control engineers and process improvement engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a senior process control engineer and a process improvement engineer. Additionally, a senior process control engineer has an average salary of $103,292, which is higher than the $82,473 average annual salary of a process improvement engineer.
The top three skills for a senior process control engineer include PLC, DCS and control strategies. The most important skills for a process improvement engineer are lean six sigma, sigma, and project management.
| Senior Process Control Engineer | Process Improvement Engineer | |
| Yearly salary | $103,292 | $82,473 |
| Hourly rate | $49.66 | $39.65 |
| Growth rate | 10% | 10% |
| Number of jobs | 68,538 | 55,438 |
| Job satisfaction | - | - |
| Most common degree | Bachelor's Degree, 77% | Bachelor's Degree, 69% |
| Average age | 42 | 42 |
| Years of experience | 4 | 4 |
A senior process control engineer is charged with configuring, standardizing, and optimizing systems within the equipment control domain. They are tasked with defining system requirements, participating in configuring systems, liaising between end-users and system developers, and driving projects from stand to the end. They must also participate in the strategic direction of equipment control teams, production process improvements, and project implementation and prioritization. Their other responsibilities include partnering with technology experts to build progressive system solutions, planning training, and ensuring safety compliance.
A process improvement engineer specializes in conducting research and analysis to develop new strategies and ideas to improve the processes in a manufacturing plant or a similar setting. They prioritize efficiency and profitability. Most of the time, engineers participate in a series of meetings where they coordinate with fellow engineers to determine opportunities for product growth and development. Moreover, a process improvement engineer is also responsible for crafting new policies and regulations, upgrading systems, and developing new practices to ensure product quality and customer satisfaction.
Senior process control engineers and process improvement engineers have different pay scales, as shown below.
| Senior Process Control Engineer | Process Improvement Engineer | |
| Average salary | $103,292 | $82,473 |
| Salary range | Between $78,000 And $135,000 | Between $62,000 And $109,000 |
| Highest paying City | Los Angeles, CA | Boston, MA |
| Highest paying state | California | Massachusetts |
| Best paying company | Tesoro | Meta |
| Best paying industry | Energy | Technology |
There are a few differences between a senior process control engineer and a process improvement engineer in terms of educational background:
| Senior Process Control Engineer | Process Improvement Engineer | |
| Most common degree | Bachelor's Degree, 77% | Bachelor's Degree, 69% |
| Most common major | Electrical Engineering | Business |
| Most common college | University of Michigan - Ann Arbor | New York University |
Here are the differences between senior process control engineers' and process improvement engineers' demographics:
| Senior Process Control Engineer | Process Improvement Engineer | |
| Average age | 42 | 42 |
| Gender ratio | Male, 93.3% Female, 6.7% | Male, 63.2% Female, 36.8% |
| Race ratio | Black or African American, 4.2% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.0% White, 66.3% American Indian and Alaska Native, 0.2% | Black or African American, 4.7% Unknown, 3.9% Hispanic or Latino, 11.6% Asian, 10.5% White, 69.0% American Indian and Alaska Native, 0.2% |
| LGBT Percentage | 4% | 4% |