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Senior process control engineer vs process improvement engineer

The differences between senior process control engineers and process improvement engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a senior process control engineer and a process improvement engineer. Additionally, a senior process control engineer has an average salary of $103,292, which is higher than the $82,473 average annual salary of a process improvement engineer.

The top three skills for a senior process control engineer include PLC, DCS and control strategies. The most important skills for a process improvement engineer are lean six sigma, sigma, and project management.

Senior process control engineer vs process improvement engineer overview

Senior Process Control EngineerProcess Improvement Engineer
Yearly salary$103,292$82,473
Hourly rate$49.66$39.65
Growth rate10%10%
Number of jobs68,53855,438
Job satisfaction--
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 69%
Average age4242
Years of experience44

What does a senior process control engineer do?

A senior process control engineer is charged with configuring, standardizing, and optimizing systems within the equipment control domain. They are tasked with defining system requirements, participating in configuring systems, liaising between end-users and system developers, and driving projects from stand to the end. They must also participate in the strategic direction of equipment control teams, production process improvements, and project implementation and prioritization. Their other responsibilities include partnering with technology experts to build progressive system solutions, planning training, and ensuring safety compliance.

What does a process improvement engineer do?

A process improvement engineer specializes in conducting research and analysis to develop new strategies and ideas to improve the processes in a manufacturing plant or a similar setting. They prioritize efficiency and profitability. Most of the time, engineers participate in a series of meetings where they coordinate with fellow engineers to determine opportunities for product growth and development. Moreover, a process improvement engineer is also responsible for crafting new policies and regulations, upgrading systems, and developing new practices to ensure product quality and customer satisfaction.

Senior process control engineer vs process improvement engineer salary

Senior process control engineers and process improvement engineers have different pay scales, as shown below.

Senior Process Control EngineerProcess Improvement Engineer
Average salary$103,292$82,473
Salary rangeBetween $78,000 And $135,000Between $62,000 And $109,000
Highest paying CityLos Angeles, CABoston, MA
Highest paying stateCaliforniaMassachusetts
Best paying companyTesoroMeta
Best paying industryEnergyTechnology

Differences between senior process control engineer and process improvement engineer education

There are a few differences between a senior process control engineer and a process improvement engineer in terms of educational background:

Senior Process Control EngineerProcess Improvement Engineer
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 69%
Most common majorElectrical EngineeringBusiness
Most common collegeUniversity of Michigan - Ann ArborNew York University

Senior process control engineer vs process improvement engineer demographics

Here are the differences between senior process control engineers' and process improvement engineers' demographics:

Senior Process Control EngineerProcess Improvement Engineer
Average age4242
Gender ratioMale, 93.3% Female, 6.7%Male, 63.2% Female, 36.8%
Race ratioBlack or African American, 4.2% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.0% White, 66.3% American Indian and Alaska Native, 0.2%Black or African American, 4.7% Unknown, 3.9% Hispanic or Latino, 11.6% Asian, 10.5% White, 69.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between senior process control engineer and process improvement engineer duties and responsibilities

Senior process control engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Implement and maintain SPC charts and analyze data using JMP, Klarity-ACE and YMS.
  • Train defect engineers on new SPC software system
  • Major efforts centered on SCADA and DCS implementation application design.
  • Develop hot oil model for the plant using HYSYS simulator.
  • Front end and detail design of various refinery, gas plant and petrochemical facilities.
  • Show more

Process improvement engineer example responsibilities.

  • Utilize PMO best practices to identify and manage timelines, risks, dependencies, resource utilization and escalation points.
  • Implement appropriate process validation procedures and documentation to achieve operating efficiency while meeting FDA regulations.
  • Lead and assist maintenance in resolving equipment malfunctions, troubleshoot process problems, and organize and implement preventative maintenance procedures.
  • Migrate legacy systems into a single CRM system.
  • Complete basic lean training to department heads and assign projects align to meet GBU KPIs.
  • Created/Present an innovative ERP and CRM decision support model for business investments to global CEOs.
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Senior process control engineer vs process improvement engineer skills

Common senior process control engineer skills
  • PLC, 12%
  • DCS, 7%
  • Control Strategies, 5%
  • Project Management, 4%
  • SR, 4%
  • DeltaV, 4%
Common process improvement engineer skills
  • Lean Six Sigma, 11%
  • Sigma, 9%
  • Project Management, 8%
  • Healthcare, 8%
  • Data Analysis, 5%
  • Performance Improvement, 5%

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