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Senior process control engineer vs production engineer

The differences between senior process control engineers and production engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a senior process control engineer and a production engineer. Additionally, a senior process control engineer has an average salary of $103,292, which is higher than the $89,727 average annual salary of a production engineer.

The top three skills for a senior process control engineer include PLC, DCS and control strategies. The most important skills for a production engineer are java, continuous improvement, and lean manufacturing.

Senior process control engineer vs production engineer overview

Senior Process Control EngineerProduction Engineer
Yearly salary$103,292$89,727
Hourly rate$49.66$43.14
Growth rate10%10%
Number of jobs68,53894,789
Job satisfaction--
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 76%
Average age4242
Years of experience44

What does a senior process control engineer do?

A senior process control engineer is charged with configuring, standardizing, and optimizing systems within the equipment control domain. They are tasked with defining system requirements, participating in configuring systems, liaising between end-users and system developers, and driving projects from stand to the end. They must also participate in the strategic direction of equipment control teams, production process improvements, and project implementation and prioritization. Their other responsibilities include partnering with technology experts to build progressive system solutions, planning training, and ensuring safety compliance.

What does a production engineer do?

A production engineer is responsible for monitoring the production operations, ensuring everyone's adherence to safety protocols, and evaluating the staff's performance, strategizing on maximizing productivity to deliver efficient results that would drive revenues and increase profitability. Production engineers inspect the reliability of production equipment and machinery, conducting preventive maintenance, and repair inconsistencies to prevent production delays. They also identify areas of improvement with the manufacturing processes and escalate best practices for improvement. A production engineer must be knowledgeable about technological advancements and incorporate ideas to minimize costs without sacrificing the quality of services.

Senior process control engineer vs production engineer salary

Senior process control engineers and production engineers have different pay scales, as shown below.

Senior Process Control EngineerProduction Engineer
Average salary$103,292$89,727
Salary rangeBetween $78,000 And $135,000Between $64,000 And $125,000
Highest paying CityLos Angeles, CASan Francisco, CA
Highest paying stateCaliforniaCalifornia
Best paying companyTesoroCheniere Energy
Best paying industryEnergyTechnology

Differences between senior process control engineer and production engineer education

There are a few differences between a senior process control engineer and a production engineer in terms of educational background:

Senior Process Control EngineerProduction Engineer
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 76%
Most common majorElectrical EngineeringMechanical Engineering
Most common collegeUniversity of Michigan - Ann ArborNorthwestern University

Senior process control engineer vs production engineer demographics

Here are the differences between senior process control engineers' and production engineers' demographics:

Senior Process Control EngineerProduction Engineer
Average age4242
Gender ratioMale, 93.3% Female, 6.7%Male, 86.7% Female, 13.3%
Race ratioBlack or African American, 4.2% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.0% White, 66.3% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.5% Asian, 15.4% White, 65.7% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between senior process control engineer and production engineer duties and responsibilities

Senior process control engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Implement and maintain SPC charts and analyze data using JMP, Klarity-ACE and YMS.
  • Train defect engineers on new SPC software system
  • Major efforts centered on SCADA and DCS implementation application design.
  • Develop hot oil model for the plant using HYSYS simulator.
  • Front end and detail design of various refinery, gas plant and petrochemical facilities.
  • Show more

Production engineer example responsibilities.

  • Prepare tooling and gauging for CNC turning centers, manage the tooling cabinets, and rapport with vendors for tool sharpening.
  • Complete DMAIC project and 8D that lead to the resolution of vibration issue, project result in a $2M save.
  • Lead work cells to become a team; Harmonize/unite/motivate assembly personnel using Kaizen approach.
  • Lead several independent, cross-functional projects and improve manufacturing quality, reduce cost, ensure environment are supported and FDA compliant.
  • Install new filtration systems for aluminum boring machine centers.
  • Have prepared and used FMEA, PPAP documents and perform MSA studies.
  • Show more

Senior process control engineer vs production engineer skills

Common senior process control engineer skills
  • PLC, 12%
  • DCS, 7%
  • Control Strategies, 5%
  • Project Management, 4%
  • SR, 4%
  • DeltaV, 4%
Common production engineer skills
  • Java, 9%
  • Continuous Improvement, 7%
  • Lean Manufacturing, 5%
  • Sigma, 4%
  • Technical Support, 4%
  • Process Control, 4%

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