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Senior process control engineer vs senior process engineer

The differences between senior process control engineers and senior process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a senior process control engineer and a senior process engineer. Additionally, a senior process engineer has an average salary of $105,378, which is higher than the $103,292 average annual salary of a senior process control engineer.

The top three skills for a senior process control engineer include PLC, DCS and control strategies. The most important skills for a senior process engineer are continuous improvement, project management, and data analysis.

Senior process control engineer vs senior process engineer overview

Senior Process Control EngineerSenior Process Engineer
Yearly salary$103,292$105,378
Hourly rate$49.66$50.66
Growth rate10%10%
Number of jobs68,53856,510
Job satisfaction--
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 71%
Average age4242
Years of experience44

What does a senior process control engineer do?

A senior process control engineer is charged with configuring, standardizing, and optimizing systems within the equipment control domain. They are tasked with defining system requirements, participating in configuring systems, liaising between end-users and system developers, and driving projects from stand to the end. They must also participate in the strategic direction of equipment control teams, production process improvements, and project implementation and prioritization. Their other responsibilities include partnering with technology experts to build progressive system solutions, planning training, and ensuring safety compliance.

What does a senior process engineer do?

A Senior Process Engineer assesses a process efficiency, effectiveness, safety, and quality. They also conduct process improvement initiatives and custom product developments.

Senior process control engineer vs senior process engineer salary

Senior process control engineers and senior process engineers have different pay scales, as shown below.

Senior Process Control EngineerSenior Process Engineer
Average salary$103,292$105,378
Salary rangeBetween $78,000 And $135,000Between $82,000 And $134,000
Highest paying CityLos Angeles, CASan Francisco, CA
Highest paying stateCaliforniaLouisiana
Best paying companyTesoroApple
Best paying industryEnergyEnergy

Differences between senior process control engineer and senior process engineer education

There are a few differences between a senior process control engineer and a senior process engineer in terms of educational background:

Senior Process Control EngineerSenior Process Engineer
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 71%
Most common majorElectrical EngineeringChemical Engineering
Most common collegeUniversity of Michigan - Ann ArborUniversity of Michigan - Ann Arbor

Senior process control engineer vs senior process engineer demographics

Here are the differences between senior process control engineers' and senior process engineers' demographics:

Senior Process Control EngineerSenior Process Engineer
Average age4242
Gender ratioMale, 93.3% Female, 6.7%Male, 85.1% Female, 14.9%
Race ratioBlack or African American, 4.2% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.0% White, 66.3% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.3% White, 66.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between senior process control engineer and senior process engineer duties and responsibilities

Senior process control engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Implement and maintain SPC charts and analyze data using JMP, Klarity-ACE and YMS.
  • Train defect engineers on new SPC software system
  • Major efforts centered on SCADA and DCS implementation application design.
  • Develop hot oil model for the plant using HYSYS simulator.
  • Front end and detail design of various refinery, gas plant and petrochemical facilities.
  • Show more

Senior process engineer example responsibilities.

  • Manage customer complaint resolution, root cause analysis, maintaining conformance for ISO certification.
  • Utilize simplified SPC charting for critical processes.
  • Assist MRB team in reviewing non-conforming product.
  • Implement SPC and write ISO-9000 documents for all chemical processes.
  • Provide engineering explanation for low CPK issues and solve QA problems.
  • Maintain, troubleshoot, modify, and update process and design specification.
  • Show more

Senior process control engineer vs senior process engineer skills

Common senior process control engineer skills
  • PLC, 12%
  • DCS, 7%
  • Control Strategies, 5%
  • Project Management, 4%
  • SR, 4%
  • DeltaV, 4%
Common senior process engineer skills
  • Continuous Improvement, 6%
  • Project Management, 5%
  • Data Analysis, 4%
  • Process Improvement, 4%
  • Sigma, 4%
  • Process Design, 3%

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