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Process control engineer vs control systems engineer

The differences between process control engineers and control systems engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a process control engineer, becoming a control systems engineer takes usually requires 4-6 years. Additionally, a control systems engineer has an average salary of $92,727, which is higher than the $87,430 average annual salary of a process control engineer.

The top three skills for a process control engineer include PLC, HMI and control systems. The most important skills for a control systems engineer are PLC, HMI, and C++.

Process control engineer vs control systems engineer overview

Process Control EngineerControl Systems Engineer
Yearly salary$87,430$92,727
Hourly rate$42.03$44.58
Growth rate10%3%
Number of jobs84,749133,220
Job satisfaction--
Most common degreeBachelor's Degree, 79%Bachelor's Degree, 74%
Average age4245
Years of experience46

What does a process control engineer do?

In the manufacturing industry, a process control engineer specializes in planning and executing quality control processes in a company, ensuring that every equipment is working safely and efficiently. Their responsibilities revolve around monitoring and inspecting systems and machinery, coordinating with various department staff, devising strategies to improve processes, and recommending solutions for optimal services. A process control engineer may also respond to inquiries and concerns, resolving issues promptly. Furthermore, there are instances when a process control engineer must produce progress reports, presentations, and assessments.

What does a control systems engineer do?

Control systems engineers are interdisciplinary engineers managing the company's control systems. They are expected to be familiar with different engineering disciplines such as mechanical, industrial, and computer science, among others. They are responsible for designing systems based on the company's requirements. Control systems engineers must conduct feasibility studies to ensure that the company's requirements can be met. They are also responsible for developing the systems, creating prototypes, and testing. They test whether the control systems produce desired results. After testing, control systems engineers implement the system and conduct routine maintenance checks.

Process control engineer vs control systems engineer salary

Process control engineers and control systems engineers have different pay scales, as shown below.

Process Control EngineerControl Systems Engineer
Average salary$87,430$92,727
Salary rangeBetween $66,000 And $114,000Between $72,000 And $118,000
Highest paying CityFremont, CASan Francisco, CA
Highest paying stateCaliforniaCalifornia
Best paying companyKoch FertilizerApple
Best paying industryEnergyAutomotive

Differences between process control engineer and control systems engineer education

There are a few differences between a process control engineer and a control systems engineer in terms of educational background:

Process Control EngineerControl Systems Engineer
Most common degreeBachelor's Degree, 79%Bachelor's Degree, 74%
Most common majorChemical EngineeringElectrical Engineering
Most common collegeNorthwestern UniversityGeorgia Institute of Technology

Process control engineer vs control systems engineer demographics

Here are the differences between process control engineers' and control systems engineers' demographics:

Process Control EngineerControl Systems Engineer
Average age4245
Gender ratioMale, 87.0% Female, 13.0%Male, 90.5% Female, 9.5%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.7% Asian, 13.3% White, 66.1% American Indian and Alaska Native, 0.2%Black or African American, 5.0% Unknown, 4.7% Hispanic or Latino, 11.6% Asian, 15.4% White, 63.1% American Indian and Alaska Native, 0.2%
LGBT Percentage4%6%

Differences between process control engineer and control systems engineer duties and responsibilities

Process control engineer example responsibilities.

  • Design a PID controller to manage temperature and flow disturbances.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Design PLC base process control systems for hazardous locations waste gas destruction thermal oxidizers used in natural gas processing facilities.
  • Create 3D model designs for new projects using solidworks.
  • Validate process to ensure products meet GMP and GAMP standards.
  • Participate in HAZOP and LOPA meetings to assure all relate comments are properly note.
  • Show more

Control systems engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Research NFPA, ISA, NEC, OSHA, specs and standards.
  • Install Allen-Bradley PLCS, interface to DCS.
  • Set up Ethernet communications from K-tron feeders back to DCS.
  • Assist commissioning team of gas analyzers for ISO compliance of equipment.
  • Show more

Process control engineer vs control systems engineer skills

Common process control engineer skills
  • PLC, 10%
  • HMI, 7%
  • Control Systems, 5%
  • Troubleshoot, 5%
  • Allen-Bradley, 4%
  • DCS, 4%
Common control systems engineer skills
  • PLC, 9%
  • HMI, 8%
  • C++, 7%
  • MATLAB, 6%
  • Simulink, 5%
  • Troubleshoot, 4%

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