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Process control engineer vs process improvement engineer

The differences between process control engineers and process improvement engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a process control engineer and a process improvement engineer. Additionally, a process control engineer has an average salary of $87,430, which is higher than the $82,473 average annual salary of a process improvement engineer.

The top three skills for a process control engineer include PLC, HMI and control systems. The most important skills for a process improvement engineer are lean six sigma, sigma, and project management.

Process control engineer vs process improvement engineer overview

Process Control EngineerProcess Improvement Engineer
Yearly salary$87,430$82,473
Hourly rate$42.03$39.65
Growth rate10%10%
Number of jobs84,74955,438
Job satisfaction--
Most common degreeBachelor's Degree, 79%Bachelor's Degree, 69%
Average age4242
Years of experience44

What does a process control engineer do?

In the manufacturing industry, a process control engineer specializes in planning and executing quality control processes in a company, ensuring that every equipment is working safely and efficiently. Their responsibilities revolve around monitoring and inspecting systems and machinery, coordinating with various department staff, devising strategies to improve processes, and recommending solutions for optimal services. A process control engineer may also respond to inquiries and concerns, resolving issues promptly. Furthermore, there are instances when a process control engineer must produce progress reports, presentations, and assessments.

What does a process improvement engineer do?

A process improvement engineer specializes in conducting research and analysis to develop new strategies and ideas to improve the processes in a manufacturing plant or a similar setting. They prioritize efficiency and profitability. Most of the time, engineers participate in a series of meetings where they coordinate with fellow engineers to determine opportunities for product growth and development. Moreover, a process improvement engineer is also responsible for crafting new policies and regulations, upgrading systems, and developing new practices to ensure product quality and customer satisfaction.

Process control engineer vs process improvement engineer salary

Process control engineers and process improvement engineers have different pay scales, as shown below.

Process Control EngineerProcess Improvement Engineer
Average salary$87,430$82,473
Salary rangeBetween $66,000 And $114,000Between $62,000 And $109,000
Highest paying CityFremont, CABoston, MA
Highest paying stateCaliforniaMassachusetts
Best paying companyKoch FertilizerMeta
Best paying industryEnergyTechnology

Differences between process control engineer and process improvement engineer education

There are a few differences between a process control engineer and a process improvement engineer in terms of educational background:

Process Control EngineerProcess Improvement Engineer
Most common degreeBachelor's Degree, 79%Bachelor's Degree, 69%
Most common majorChemical EngineeringBusiness
Most common collegeNorthwestern UniversityNew York University

Process control engineer vs process improvement engineer demographics

Here are the differences between process control engineers' and process improvement engineers' demographics:

Process Control EngineerProcess Improvement Engineer
Average age4242
Gender ratioMale, 87.0% Female, 13.0%Male, 63.2% Female, 36.8%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.7% Asian, 13.3% White, 66.1% American Indian and Alaska Native, 0.2%Black or African American, 4.7% Unknown, 3.9% Hispanic or Latino, 11.6% Asian, 10.5% White, 69.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process control engineer and process improvement engineer duties and responsibilities

Process control engineer example responsibilities.

  • Design a PID controller to manage temperature and flow disturbances.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Design PLC base process control systems for hazardous locations waste gas destruction thermal oxidizers used in natural gas processing facilities.
  • Create 3D model designs for new projects using solidworks.
  • Validate process to ensure products meet GMP and GAMP standards.
  • Participate in HAZOP and LOPA meetings to assure all relate comments are properly note.
  • Show more

Process improvement engineer example responsibilities.

  • Utilize PMO best practices to identify and manage timelines, risks, dependencies, resource utilization and escalation points.
  • Implement appropriate process validation procedures and documentation to achieve operating efficiency while meeting FDA regulations.
  • Lead and assist maintenance in resolving equipment malfunctions, troubleshoot process problems, and organize and implement preventative maintenance procedures.
  • Migrate legacy systems into a single CRM system.
  • Complete basic lean training to department heads and assign projects align to meet GBU KPIs.
  • Created/Present an innovative ERP and CRM decision support model for business investments to global CEOs.
  • Show more

Process control engineer vs process improvement engineer skills

Common process control engineer skills
  • PLC, 10%
  • HMI, 7%
  • Control Systems, 5%
  • Troubleshoot, 5%
  • Allen-Bradley, 4%
  • DCS, 4%
Common process improvement engineer skills
  • Lean Six Sigma, 11%
  • Sigma, 9%
  • Project Management, 8%
  • Healthcare, 8%
  • Data Analysis, 5%
  • Performance Improvement, 5%

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