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Stress analyst vs flight test engineer

The differences between stress analysts and flight test engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a stress analyst and a flight test engineer. Additionally, a flight test engineer has an average salary of $90,538, which is higher than the $85,194 average annual salary of a stress analyst.

The top three skills for a stress analyst include abaqus, airframe and structural integrity. The most important skills for a flight test engineer are control room, data analysis, and test procedures.

Stress analyst vs flight test engineer overview

Stress AnalystFlight Test Engineer
Yearly salary$85,194$90,538
Hourly rate$40.96$43.53
Growth rate6%6%
Number of jobs8,43726,384
Job satisfaction--
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 74%
Average age4444
Years of experience44

What does a stress analyst do?

A stress analyst is a type of aerospace engineer; they design, construct, and test aircraft. They may also work on missiles or spacecraft. They primarily study design requirements for the overall strength of a craft. They analyze the stress data of structural components and prepare mathematical models of issues.

What does a flight test engineer do?

A flight test engineer is primarily in charge of testing and overseeing aircraft performances, ensuring every aspect aligns with the Federal Aviation Administration (FAA) and other governing agencies' policies and regulations. Their responsibilities revolve around planning and developing efficient test structures and criteria, examining mechanical and electrical systems, coordinating with other staff to gather necessary documentation, assessing risks, and identifying an aircraft's strengths and weaknesses. Furthermore, as a flight test engineer, it is essential to analyze data and produce extensive reports that explain all test procedures and observations in detail.

Stress analyst vs flight test engineer salary

Stress analysts and flight test engineers have different pay scales, as shown below.

Stress AnalystFlight Test Engineer
Average salary$85,194$90,538
Salary rangeBetween $63,000 And $114,000Between $66,000 And $123,000
Highest paying CityAuburn, WAPalo Alto, CA
Highest paying stateWashingtonIllinois
Best paying companyMorgan StanleyAmazon
Best paying industryManufacturingTransportation

Differences between stress analyst and flight test engineer education

There are a few differences between a stress analyst and a flight test engineer in terms of educational background:

Stress AnalystFlight Test Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 74%
Most common majorMechanical EngineeringAerospace Engineering
Most common collegeGeorgia Institute of TechnologyGeorgia Institute of Technology

Stress analyst vs flight test engineer demographics

Here are the differences between stress analysts' and flight test engineers' demographics:

Stress AnalystFlight Test Engineer
Average age4444
Gender ratioMale, 89.9% Female, 10.1%Male, 89.6% Female, 10.4%
Race ratioBlack or African American, 4.0% Unknown, 4.4% Hispanic or Latino, 9.9% Asian, 16.9% White, 64.5% American Indian and Alaska Native, 0.3%Black or African American, 4.2% Unknown, 4.5% Hispanic or Latino, 11.4% Asian, 10.9% White, 68.7% American Indian and Alaska Native, 0.3%
LGBT Percentage8%8%

Differences between stress analyst and flight test engineer duties and responsibilities

Stress analyst example responsibilities.

  • Design system architecture for managing and deploying distribute databases to sales representatives.
  • Create stress report of findings and recommendations to MRB group.
  • Ensure wellheads, hangers, and valves equipment meet API requirements.
  • Analyze the ultimate capacity of aircraft frame assembly ball panel cargo systems (ANSYS) under weight loads.
  • Develop initial analysis, sizing of MRB repairs, and department processes; review and approve stress analyses.
  • Create 3D thermal and structural meshes for complex turbine components in ANSYS and develop macros to apply complex boundary conditions.
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Flight test engineer example responsibilities.

  • Track and manage team budget, schedule, risks, change information, BOMs, labor and materials costs.
  • Manage Terraform and refactore from monolithic to application specific components.
  • Create complex flight test plans to meet DoD and FAA requirements.
  • Test facility engineer (TFE) responsible for design and development of test rigs, test stands, and fixtures.
  • Maintain a DOD secret security clearance.
  • Support both STC approval and design qualification.
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Stress analyst vs flight test engineer skills

Common stress analyst skills
  • Abaqus, 7%
  • Airframe, 6%
  • Structural Integrity, 6%
  • Ansys, 6%
  • Analysis Tools, 5%
  • Fatigue Analysis, 5%
Common flight test engineer skills
  • Control Room, 7%
  • Data Analysis, 6%
  • Test Procedures, 6%
  • Avionics, 6%
  • DOD, 5%
  • Test Execution, 4%

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