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Controls design engineer vs control systems engineer

The differences between controls design engineers and control systems engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 4-6 years to become both a controls design engineer and a control systems engineer. Additionally, a control systems engineer has an average salary of $92,727, which is higher than the $90,850 average annual salary of a controls design engineer.

The top three skills for a controls design engineer include autocad, PLC and CAD. The most important skills for a control systems engineer are PLC, HMI, and C++.

Controls design engineer vs control systems engineer overview

Controls Design EngineerControl Systems Engineer
Yearly salary$90,850$92,727
Hourly rate$43.68$44.58
Growth rate3%3%
Number of jobs95,461133,220
Job satisfaction--
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 74%
Average age4545
Years of experience66

What does a controls design engineer do?

It is the responsibility of a controls design engineer to research and design a company's new systems and products. Controls design engineers oversee the production of complicated equipment and systems. They perform tests and analyze the design use associated with the system's element function. Part of their job is to seek consistent system results and operation within specific tolerances. They also draft blueprints, oversee manufacturing processes, and establish test prototypes.

What does a control systems engineer do?

Control systems engineers are interdisciplinary engineers managing the company's control systems. They are expected to be familiar with different engineering disciplines such as mechanical, industrial, and computer science, among others. They are responsible for designing systems based on the company's requirements. Control systems engineers must conduct feasibility studies to ensure that the company's requirements can be met. They are also responsible for developing the systems, creating prototypes, and testing. They test whether the control systems produce desired results. After testing, control systems engineers implement the system and conduct routine maintenance checks.

Controls design engineer vs control systems engineer salary

Controls design engineers and control systems engineers have different pay scales, as shown below.

Controls Design EngineerControl Systems Engineer
Average salary$90,850$92,727
Salary rangeBetween $69,000 And $119,000Between $72,000 And $118,000
Highest paying CityCupertino, CASan Francisco, CA
Highest paying stateCaliforniaCalifornia
Best paying companyAppleApple
Best paying industryAutomotiveAutomotive

Differences between controls design engineer and control systems engineer education

There are a few differences between a controls design engineer and a control systems engineer in terms of educational background:

Controls Design EngineerControl Systems Engineer
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 74%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegeGeorgia Institute of TechnologyGeorgia Institute of Technology

Controls design engineer vs control systems engineer demographics

Here are the differences between controls design engineers' and control systems engineers' demographics:

Controls Design EngineerControl Systems Engineer
Average age4545
Gender ratioMale, 89.6% Female, 10.4%Male, 90.5% Female, 9.5%
Race ratioBlack or African American, 4.9% Unknown, 4.7% Hispanic or Latino, 11.4% Asian, 14.4% White, 64.5% American Indian and Alaska Native, 0.2%Black or African American, 5.0% Unknown, 4.7% Hispanic or Latino, 11.6% Asian, 15.4% White, 63.1% American Indian and Alaska Native, 0.2%
LGBT Percentage6%6%

Differences between controls design engineer and control systems engineer duties and responsibilities

Controls design engineer example responsibilities.

  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Specialize in heating, ventilation, air-conditioning (HVAC) systems, system integration, lighting and indoor air quality control.
  • Perform control system simulation using MATLAB and Simulink.
  • Upgrade controllers from Lon works to an Ethernet communication scheme.
  • Perform energy modeling, measurement, verification, commissioning, or retro- commissioning of HVAC.
  • Create hardware products using microcontrollers to assist military operations.
  • Show more

Control systems engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Research NFPA, ISA, NEC, OSHA, specs and standards.
  • Install Allen-Bradley PLCS, interface to DCS.
  • Set up Ethernet communications from K-tron feeders back to DCS.
  • Assist commissioning team of gas analyzers for ISO compliance of equipment.
  • Show more

Controls design engineer vs control systems engineer skills

Common controls design engineer skills
  • Autocad, 10%
  • PLC, 6%
  • CAD, 6%
  • C++, 5%
  • HMI, 5%
  • MATLAB, 5%
Common control systems engineer skills
  • PLC, 9%
  • HMI, 8%
  • C++, 7%
  • MATLAB, 6%
  • Simulink, 5%
  • Troubleshoot, 4%

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