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Controls design engineer vs process engineer

The differences between controls design engineers and process engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 4-6 years to become a controls design engineer, becoming a process engineer takes usually requires 2-4 years. Additionally, a controls design engineer has an average salary of $90,850, which is higher than the $82,443 average annual salary of a process engineer.

The top three skills for a controls design engineer include autocad, PLC and CAD. The most important skills for a process engineer are continuous improvement, sigma, and lean manufacturing.

Controls design engineer vs process engineer overview

Controls Design EngineerProcess Engineer
Yearly salary$90,850$82,443
Hourly rate$43.68$39.64
Growth rate3%10%
Number of jobs95,46166,937
Job satisfaction-4
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 76%
Average age4542
Years of experience64

What does a controls design engineer do?

It is the responsibility of a controls design engineer to research and design a company's new systems and products. Controls design engineers oversee the production of complicated equipment and systems. They perform tests and analyze the design use associated with the system's element function. Part of their job is to seek consistent system results and operation within specific tolerances. They also draft blueprints, oversee manufacturing processes, and establish test prototypes.

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

Controls design engineer vs process engineer salary

Controls design engineers and process engineers have different pay scales, as shown below.

Controls Design EngineerProcess Engineer
Average salary$90,850$82,443
Salary rangeBetween $69,000 And $119,000Between $62,000 And $108,000
Highest paying CityCupertino, CARio Rancho, NM
Highest paying stateCaliforniaNew Mexico
Best paying companyAppleApple
Best paying industryAutomotiveTechnology

Differences between controls design engineer and process engineer education

There are a few differences between a controls design engineer and a process engineer in terms of educational background:

Controls Design EngineerProcess Engineer
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 76%
Most common majorElectrical EngineeringChemical Engineering
Most common collegeGeorgia Institute of TechnologyNorthwestern University

Controls design engineer vs process engineer demographics

Here are the differences between controls design engineers' and process engineers' demographics:

Controls Design EngineerProcess Engineer
Average age4542
Gender ratioMale, 89.6% Female, 10.4%Male, 82.9% Female, 17.1%
Race ratioBlack or African American, 4.9% Unknown, 4.7% Hispanic or Latino, 11.4% Asian, 14.4% White, 64.5% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%
LGBT Percentage6%4%

Differences between controls design engineer and process engineer duties and responsibilities

Controls design engineer example responsibilities.

  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Specialize in heating, ventilation, air-conditioning (HVAC) systems, system integration, lighting and indoor air quality control.
  • Perform control system simulation using MATLAB and Simulink.
  • Upgrade controllers from Lon works to an Ethernet communication scheme.
  • Perform energy modeling, measurement, verification, commissioning, or retro- commissioning of HVAC.
  • Create hardware products using microcontrollers to assist military operations.
  • Show more

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Controls design engineer vs process engineer skills

Common controls design engineer skills
  • Autocad, 10%
  • PLC, 6%
  • CAD, 6%
  • C++, 5%
  • HMI, 5%
  • MATLAB, 5%
Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%

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