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Controls design engineer vs senior design engineer

The differences between controls design engineers and senior design engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 4-6 years to become both a controls design engineer and a senior design engineer. Additionally, a senior design engineer has an average salary of $104,698, which is higher than the $90,850 average annual salary of a controls design engineer.

The top three skills for a controls design engineer include autocad, PLC and CAD. The most important skills for a senior design engineer are CAD, project management, and RF.

Controls design engineer vs senior design engineer overview

Controls Design EngineerSenior Design Engineer
Yearly salary$90,850$104,698
Hourly rate$43.68$50.34
Growth rate3%2%
Number of jobs95,461127,035
Job satisfaction--
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 69%
Average age4541
Years of experience66

What does a controls design engineer do?

It is the responsibility of a controls design engineer to research and design a company's new systems and products. Controls design engineers oversee the production of complicated equipment and systems. They perform tests and analyze the design use associated with the system's element function. Part of their job is to seek consistent system results and operation within specific tolerances. They also draft blueprints, oversee manufacturing processes, and establish test prototypes.

What does a senior design engineer do?

A senior design engineer is responsible for creating mechanical and electrical designs for machines and systems, following clients' specifications and business guidelines. Senior design engineers also assist junior design engineers with their tasks, sharing best practices and techniques, and suggesting adjustments as needed. They also oversee the manufacturing process, inspect possible inconsistencies, and revise plans without exceeding the agreed budget or compromising the quality. A senior design engineer must be keen with details and highly organizational, especially on meeting deadlines with the highest client satisfaction.

Controls design engineer vs senior design engineer salary

Controls design engineers and senior design engineers have different pay scales, as shown below.

Controls Design EngineerSenior Design Engineer
Average salary$90,850$104,698
Salary rangeBetween $69,000 And $119,000Between $80,000 And $136,000
Highest paying CityCupertino, CACupertino, CA
Highest paying stateCaliforniaCalifornia
Best paying companyAppleGoogle
Best paying industryAutomotiveTechnology

Differences between controls design engineer and senior design engineer education

There are a few differences between a controls design engineer and a senior design engineer in terms of educational background:

Controls Design EngineerSenior Design Engineer
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 69%
Most common majorElectrical EngineeringMechanical Engineering
Most common collegeGeorgia Institute of TechnologyMichigan Technological University

Controls design engineer vs senior design engineer demographics

Here are the differences between controls design engineers' and senior design engineers' demographics:

Controls Design EngineerSenior Design Engineer
Average age4541
Gender ratioMale, 89.6% Female, 10.4%Male, 91.8% Female, 8.2%
Race ratioBlack or African American, 4.9% Unknown, 4.7% Hispanic or Latino, 11.4% Asian, 14.4% White, 64.5% American Indian and Alaska Native, 0.2%Black or African American, 3.1% Unknown, 4.5% Hispanic or Latino, 7.9% Asian, 17.1% White, 67.2% American Indian and Alaska Native, 0.1%
LGBT Percentage6%5%

Differences between controls design engineer and senior design engineer duties and responsibilities

Controls design engineer example responsibilities.

  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Specialize in heating, ventilation, air-conditioning (HVAC) systems, system integration, lighting and indoor air quality control.
  • Perform control system simulation using MATLAB and Simulink.
  • Upgrade controllers from Lon works to an Ethernet communication scheme.
  • Perform energy modeling, measurement, verification, commissioning, or retro- commissioning of HVAC.
  • Create hardware products using microcontrollers to assist military operations.
  • Show more

Senior design engineer example responsibilities.

  • Create ENOVIA route template and manage routing to POC.
  • Manage the development of the next generation products base on existing refrigerants and CO2 system including prototyping and initial manufacturing run.
  • Install and support tools for mix signal EDA flow.
  • Validate suspension and chassis design using different real life test parameters in ANSYS.
  • Participate in the evaluation and performance testing of various third-party EDA software solutions.
  • Analyze product performance deficiencies by linking test data with effective use of MATLAB software.
  • Show more

Controls design engineer vs senior design engineer skills

Common controls design engineer skills
  • Autocad, 10%
  • PLC, 6%
  • CAD, 6%
  • C++, 5%
  • HMI, 5%
  • MATLAB, 5%
Common senior design engineer skills
  • CAD, 7%
  • Project Management, 4%
  • RF, 4%
  • Autocad, 4%
  • Solidworks, 3%
  • C++, 3%

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