Controls engineer jobs in Grand Rapids, MI - 233 jobs
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Technical Lead Controls Engineer
Axis Automation 3.8
Controls engineer job in Grand Rapids, MI
Job Description
Level 5 - Technical Lead ControlsEngineer Description -
Position Overview: The Technical Lead ControlsEngineer is the department's pinnacle technical role. This engineer designs and delivers complex automation cells (PLC/HMI/robot, motion, safety, electrical and pneumatic), establishes coding and hardware standards, and serves as the primary technical mentor for the Controls team. In addition to executing individual projects, the Technical Lead influences system-level architecture decisions, troubleshoots high-impact issues, and represents ControlsEngineering in advanced customer and supplier discussions. This position reports directly to the Director of Engineering.
Key Responsibilities:
Architects and programs advanced control systems that meet or exceed performance, safety, cycle time, and quality targets.
Manages multiple projects concurrently, drives schedules, leads design reviews, and coordinates cross‑functional debug/run‑off until customer buy‑off.
Creates, publishes, and enforces departmental coding, HMI, and electrical standards; spearheads process improvements that raise efficiency and repeatability.
Coaches Senior and mid‑level engineers, delivers technical training sessions, and guides interns and co‑ops on best practices.
Presents simulations and designs, manages technical scope changes, and specifies key components with suppliers, maintaining professional, solution‑focused relationships.
Institutionalizes the principles via standards, training, and architecture; sets the bar for quality and reuse; makes high-leverage, frugal decisions.
Willing to travel approximately 10% - 20%.
Champion Our Operating Principles: You will be expected to actively embody and uphold our ten Operating Principles, which guide our every action and decision at Axis Automation. These principles are key to our culture and success.
Qualifications:
Education: Bachelor's degree in Electrical, Controls, or related engineering field preferred.
Experience: Minimum of 6 years in controls/automation with proven mastery of PLC, HMI, robot (online & offline), motion, and vision programming.
Technical Skills:
Highest-level competency in electrical and pneumatic schematics and safety-circuit design.
Designs the most advanced digital twins and simulations, accurately verifying crash conditions and validating cycle times against real‑world performance.
In‑depth knowledge of PLC ladder logic, structured text, system architecture, and program execution optimization.
High‑level robotic programming proficiency across multiple robot manufacturers, including auxiliary and process‑oriented axes.
Proven track record of validated safety code and hard‑wired safety applications that meet or exceed current RIA/ANSI standards.
HMI design and programming expertise spanning multiple software environments.
Extensive experience with motion‑control systems such as VFDs, servo systems, and auxiliary positioning robot axes.
Leadership: Documented track record of leading project teams, controlsengineering contractors, internal mentorship, and elevating departmental standards through continuous‑improvement initiatives that elevate overall engineering quality.
Communication: Communicates clearly with project teams, peers, cross‑functional groups, customers, and suppliers; regarded as an all‑around resource for anyone interacting with Axis Automation.
Problem-Solving: Go‑to expert for troubleshooting across wiring, controls theory, program execution, robotics, and general automation.
Teamwork: Models collaborative behavior by proactively sharing knowledge, supporting colleagues during crunch periods, and fostering a culture of mutual respect and high performance.
Reliability: Demonstrates reliability through thorough hand‑offs, on‑time project delivery, and adherence to the highest standard of "right‑the‑first‑time" quality.
Estimated Total Compensation: $115,000-$140,000
Benefits: Axis offers a comprehensive benefits package to our employees with immediate eligibility upon hire.
$115k-140k yearly 18d ago
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SCADA Controls Engineer III
TGW Logistics Group
Controls engineer job in Grand Rapids, MI
The SCADA ControlsEngineer III develops and configures the SCADA solutions for implementation in industrial material-handling projects. This position works closely with the Technical Lead and other Controls team members to ensure successful SCADA deployment and provides post-implementation support, troubleshooting, and training. This senior-level position serves as the subject matter expert on SCADA topics and provides mentorship and guidance to junior members of the SCADA team.
DUTIES AND RESPONSIBILITIES
Serves as subject matter expert and main point of contact on SCADA-related matters.
Develops and configures SCADA solutions, including Ignition, WinCC, and SAV (TGW's proprietary software).
Diagnoses and resolves issues in control systems and Linux-based environments.
Troubleshoots and addresses internal and external connectivity issues.
Deploys virtual machines (VMs) to maintain infrastructure efficiency.
Conducts basic PLC programming, using Siemens TIA Portal and Rockwell Studio 5000, to support automation and controls processes.
Creates standard documentation to ensure consistent practices and compliance.
Facilitates training to meet internal and external (customer-facing) needs, as applicable.
Provides system support to internal teams such as commissioning, Hotline, and other departments, to ensure performance and functionality of critical systems.
Supports hardware and software commissioning activities as needed.
Performs other duties as assigned.
REQUIREMENTS
Education:
Bachelor's Degree in Computer Science, Information Technology, Network Engineering, or related field, or equivalent experience.
Experience:
Five (5) or more years of ControlsEngineering experience, preferably in material-handling, industrial, or warehouse environment.
Travel:
50 - 60% travel, domestically and internationally
Skills & Abilities
Advanced knowledge of control systems troubleshooting, PLC programming, and SCADA systems such as Ignition and WinCC
Deep understanding of electrical and mechanical principles, with the ability to read e-drawings and AutoCAD drawings.
Proficiency in Siemens TIA Portal, Step 7 (STL, SCL, FBD, etc.)
Demonstrated experience working on full design-to production project lifecycles.
Teamwork skills with the ability to collaborate effectively in cross-functional teams.
Basic understanding of Industrial Communication Protocol (ProfiNet, Ethernet IP, etc.)
Strong verbal and written communication skills.
Willingness to travel and work hours across various shift schedules as required to support project needs.
Physical Requirements
Ability to stand and walk around industrial and/or warehouse environment for prolonged periods of time.
Ability to lift up to 50 pounds at a time.
Ability to operate computers, tablets, phones, and other electronic devices.
Visual and auditory abilities to work safely with and around moving and/or motorized equipment, machinery, parts, and electricity that require safety protocols
Ability to move and use muscles for extended periods of time without fatigue.
Ability to climb ladders, bend, or crawl into awkward spaces.
Ability to communicate regularly with others verbally and in writing.
·
Ability to tolerate exposure to job site temperature fluctuations due to seasonal weather in geographic region.
The physical demands described above are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Other Requirements
This position requires work at TGW customer sites. TGW's customers may require background checks before accessing their sites. Refusal to participate in a customer-required background check may result in a customer barring access and a subsequent reduction in work.
Equal Opportunity Employer
TGW Systems Inc. provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.
This applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.
$75k-100k yearly est. Auto-Apply 12d ago
Hardware Controls Engineer
Spark Packaging
Controls engineer job in Grand Rapids, MI
Job DescriptionJob Title: Controls Hardware Engineer Contract-to-Perm About the RoleWe are seeking a skilled Controls Hardware Engineer to join our team. This role is a key position in our expansion, responsible for hardware controls design and panel build-outs. You will work closely with the controls team to implement and maintain control systems across multiple projects.Key Responsibilities
Design, develop, and maintain hardware control systems for plant operations and project specifications.
Experience with Allen Bradley PLCs for drives and servo systems.
Work with Kuka robots and integrate PLC robotics solutions.
Support installation and service as needed for hardware required.
Collaborate with cross-functional teams to ensure project timelines are met.
Required Skills & Experience
Education: Relevant technical degree preferred.
Experience: 3-5 years in controlsengineering or similar hardware control experience.
Technical Skills:
AutoCAD Electrical (mandatory)
Allen Bradley PLC programming
Kuka and PLC robotics
ERP systems experience (Epicor preferred)
Must be able to build and troubleshoot electrical panels.
Strong alignment with company values and culture.
Work Schedule
Standard manufacturing hours: 40-50 hours per week depending on workload.
No weekends required.
Onsite presence required 5 days/week.
There is no travel required for this position.
$75k-100k yearly est. 13d ago
Controls Engineer
Ascential Technologies
Controls engineer job in Grand Rapids, MI
Accountabilities
Program PLC, HMI & other controls from scratch without assistance
Program and troubleshoot control systems by working with the assembly and engineering teams
Instruct FSEs in the operation and startup of our machinery and controls systems
Ensure effective communication with customers, product and project managers, and team members in defining system requirements, system operation, and schedule planning while managing multiple projects
Provide support of new and existing equipment by providing on-site or phone support, requires an understanding of our machines and their controls systems
Lead machine start-ups and coordination of installation services
Train other ControlsEngineers and Electrical Engineers
Required functional competencies / experience / qualifications
BSEE with emphasis on controls or systems design or demonstrable knowledge of Electrical and Control System concepts used in our industry
10+ years' experience preferred
VFD & Servo experience
PLC experience: Proficiency with AB and Siemens required (Mitsubishi, GE, Omron, and others are a plus)
Advanced knowledge of industrial networking
Understanding of large system architecture
Understanding of pneumatic/hydraulic controls & design
Ability to program robotic controls (ABB, Fanuc, Kuka)
Ability to travel domestically and internationally (20-40%)
Ability to read and correct electrical prints if necessary
Proficiency in Microsoft Office
$75k-100k yearly est. 37d ago
Controls Engineer
Alleguard
Controls engineer job in Grandville, MI
Come join a leader in Protective Foam Solutions! At Alleguard, we're built from the ground up to expand and shape our customer's businesses. We understand the diversity of challenges that customers are facing across different industries, from confidence in their supply chain to needing the latest innovations at their fingertips. These challenges are also opportunities, and whether our customers are in construction, protective packaging, cold-chain or other industries, we are relentless in seeing around corners, and going the extra mile to help their business succeed.
Position: ControlsEngineer
Location/Travel: The ideal candidate will live in or near one of the following cities - Greer, SC | Anderson, SC | Greenville, MI | Grandville, MI | Mishawaka, IN | Radford, VA AND possess the ability to travel when needed. Required travel is more than 50%. Most travel would be in the US.
Overview: Designs, develops, tests, and maintains automated control systems for machinery and processes using hardware like Programmable Logic Controllers (PLCs) and software like Human-Machine Interfaces (HMIs). Key responsibilities include programming, system troubleshooting, collaborating with cross-functional teams, ensuring safety compliance, creating technical documentation, and performing system analysis and optimization. This role requires a strong foundation in electrical or a related engineering field, proficiency in CAD software, and excellent analytical and communication skills to manage complex automated systems effectively.
Job Summary
Examines plant processes and designs and implements changes that improve the processes to increase efficiency and productivity.
Provides technical support of Programmable Logical Controller based hardware and software, and utilizes electronic and mechanical theories and principles to troubleshoot and solve problems.
Create new control systems and integrate automated components, such as PLCs, motors, and other hardware, into existing infrastructure.
Develop and implement software for control systems, including programming PLCs and designing HMI interfaces for user interaction.
Conduct system testing and validation procedures to ensure systems perform according to specifications.
Analyze system performance data, troubleshoot existing systems, and implement solutions to improve efficiency and reliability.
Prepare and maintain technical documentation, including system designs, installation drawings, and operation manuals.
Work closely with cross-functional teams, vendors, and suppliers to define requirements and implement solutions.
Ensure all designed control systems comply with industry standards and safety regulations.
Perform regular system maintenance, updates, and preventative maintenance to keep systems running smoothly.
Responsible for updating obsolete/outdated control systems to modern controls
Required Skills and Qualifications
Education/Experience:
Bachelor's degree in electrical engineering, mechanical engineering, computer engineering, or a related field.
Minimum of 5 years hands on experience as a controlsengineer in a manufacturing environment.
Technical Proficiency:
Expertise in designing and programming PLCs, such as Siemens and Allen Bradley products, and knowledge of CAD software like AutoCAD.
Analytical Skills:
Strong cause-effect analysis and problem-solving abilities to identify and resolve issues within complex systems.
Communication:
Excellent communication skills to collaborate effectively with various departments and external stakeholders.
Attention to Detail:
Meticulous attention to detail to ensure the accuracy and safety of control systems.
Benefits
We believe in taking care of the people who take care of our customers.
Our benefits package offers eligible team members access to:
Medical Insurance
Dental Insurance
Vision Insurance
Basic Life and AD&D Insurance
Retirement Program (401k)
Short Term Disability
Long Term Disability
Flexible Spending Accounts
Health Savings Accounts
Employee Assistance Program
Vacation and Holiday Pay
Alleguard Company Values
Safety - We care for our employees by creating and maintaining an environment with consistent actions, trusted processes, and courageous conversations.
Trust - We build confidence with our employees and customers through dependability, respect, clear communication, and service.
Integrity - We are consistent in always striving to do the right thing by accepting responsibility for our decisions and actions.
Collaboration - Our diversity is the catalyst that drives our teamwork, creative problem-solving, and partnership.
Growth - We invest, develop, and empower our people to build our company so our customers will experience outstanding success, in turn contributing to our own.
Accountability - We achieve our success by holding ourselves and each other to high standards of behavior, commitment, and personal responsibility.
Come join us!
We're a dynamic, high-growth business, invested in helping you grow with Alleguard
Many of our colleagues have been with us for decades. That's because we believe in collaborating as a team to serve and support each other as well as we serve and support our customers
Alleguard's employee-centric culture is designed to help you maximize your talents, learn new skills, and gain valuable experience on the way to achieving your professional goals.
$75k-100k yearly est. 57d ago
Automation Engineer - Manufacturing Systems & Controls
General Motors 4.6
Controls engineer job in Wyoming, MI
Job Description At General Motors, our product teams are redefining mobility. Through a human-centered design process, we create vehicles and experiences that are designed not just to be seen, but to be felt. We're turning today's impossible into tomorrow's standard -from breakthrough hardware and battery systems to intuitive design, intelligent software, and next-generation safety and entertainment features. Every day, our products move millions of people as we aim to make driving safer, smarter, and more connected, shaping the future of transportation on a global scale. The Role The Automation Resident Engineer is responsible for leading and supporting the implementation, optimization, and maintenance of advanced automation systems across GM manufacturing operations. This role combines expertise in industrial networks, plant floor systems and processes, controls/robotics engineering, and automated tooling to ensure secure, efficient, and reliable production. The resident engineer will collaborate with cross-functional teams, including Manufacturing Engineering, Manufacturing Operations, IT, Cybersecurity, and Equipment Suppliers, to deploy new technologies, troubleshoot issues, and drive continuous improvement. What You'll Do * Automation & Controls Execution * Design, implement, and maintain machine control systems (PLC, HMI, CNC, PC-based systems). * Program and troubleshoot PLCs, HMIs, and industrial networks (Ethernet/IP, DeviceNet). * Support robotics integration (Fanuc or equivalent) and automated tooling solutions. * Network & Cybersecurity Support * Manage and secure plant floor networks, switches, and endpoints. * Execute cybersecurity controls and maintain compliance with corporate standards. * Utilize IT dashboards to monitor and resolve network and security issues. * Manufacturing Systems & Process Integration * Collaborate on simultaneous engineering activities with ME and suppliers. * Diagnose and correct deficiencies in manufacturing processes and controls. * Support deployment of error-proofing and safety systems. * Project Management & Continuous Improvement * Lead new program launches and technology deployments. * Document best practices and lessons learned for global standardization. * Provide technical training and guidance to personnel of various technical capabilities. Your Skills & Abilities (Required Qualifications) * Bachelor's degree in Engineering (Electrical, Electronics, Computer, or related) or equivalent experience. * 2+ years in automation/controlsengineering within a manufacturing environment. * Hands-on experience with: * PLC debug & programming (Siemens, Allen-Bradley) * HMI programming (TIA Portal, Allen-Bradley) * Industrial networks (Ethernet/IP, DeviceNet, Profinet) * Strong understanding of plant floor systems, processes, and controls standards. * Ability to troubleshoot electrical and control systems, including legacy equipment. * Excellent problem-solving, communication, and project management skills. What Will Give You a Competitive Edge (Preferred Qualifications) * Experience with cybersecurity in manufacturing environments. * Knowledge of Lean Manufacturing and GM Global Controls Architecture. * Familiarity with Robotics (Fanuc preferred). * Familiarity with hydraulics, pneumatics, and motion control systems. Additional Information * Ability to work independently with minimal supervision and adapt to changing schedules (including weekends/off-shifts). * Travel as required. GM Applications: This position will be considered a lateral opportunity for current internal Automation engineers; internal and external candidates are welcome to apply This position is not eligible for ISP, ITAP, DTAP or localization #GMrobotics-S #LI-MH1 GM does not provide immigration-related sponsorship for this role. Do not apply for this role if you will need GM immigration sponsorship now or in the future. This includes direct company sponsorship, entry of GM as the immigration employer of record on a government form, and any work authorization requiring a written submission or other immigration support from the company (e.g., H1-B, OPT, STEM OPT, CPT, TN, J-1, etc). This role is categorized as onsite. This means the selected candidate is expected to report to a specific location on a full-time basis. The selected candidate will be required to travel
About GM Our vision is a world with Zero Crashes, Zero Emissions and Zero Congestion and we embrace the responsibility to lead the change that will make our world better, safer and more equitable for all. Why Join Us We believe we all must make a choice every day - individually and collectively - to drive meaningful change through our words, our deeds and our culture. Every day, we want every employee to feel they belong to one General Motors team. Benefits Overview From day one, we're looking out for your well-being-at work and at home-so you can focus on realizing your ambitions. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources. Non-Discrimination and Equal Employment Opportunities (U.S.) General Motors is committed to being a workplace that is not only free of unlawful discrimination, but one that genuinely fosters inclusion and belonging. We strongly believe that providing an inclusive workplace creates an environment in which our employees can thrive and develop better products for our customers. All employment decisions are made on a non-discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws. We encourage interested candidates to review the key responsibilities and qualifications for each role and apply for any positions that match their skills and capabilities. Applicants in the recruitment process may be required, where applicable, to successfully complete a role-related assessment(s) and/or a pre-employment screening prior to beginning employment. To learn more, visit How we Hire. Accommodations General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application for employment, email us or call us at ************. In your email, please include a description of the specific accommodation you are requesting as well as the job title and requisition number of the position for which you are applying.
$91k-109k yearly est. Auto-Apply 7d ago
Electrical Controls Technician
Actalent
Controls engineer job in Otsego, MI
The Electrical Controls Technician will serve as the team's subject matter expert in controls and electrical systems. This role involves close collaboration with Floor Leads and Operators to troubleshoot issues and enhance machine performance, including PLCs, HMIs, electrical components, and overall process optimization. In addition to supporting daily operations, the technician may also contribute to specific engineering projects. You must have the ability to hit the ground running with troubleshooting and electrical diagnostics, as well as possess strong organizational and communication skills.
Responsibilities
* Manage and prioritize multiple projects in a fast-paced environment.
* Work with legacy equipment, demonstrating strong skills in reading prints and diagnosing electrical problems.
* Provide leadership and mentorship to team members.
* Communicate effectively through participation in daily and weekly team meetings, document, and route process changes as needed.
* Design and implement control systems to support operational improvements.
Essential Skills
* 2+ years of experience in manufacturing/automation
* 2+ years of PLC & HMI programming and troubleshooting (Allen-Bradley, Omron)
* Proficiency in troubleshooting electrical systems
* Proficiency in using AutoCAD and Solidworks
* Project management experience
* Experience with PLC troubleshooting
Additional Skills & Qualifications
* Familiarity with Motion Controllers and Automated Metal Turning machines
* CAD experience (Solidworks, AutoCAD Electrical)
Work Environment
You will work in a highly automated manufacturing environment with exposure to a variety of equipment and product lines.
This role offers the opportunity to extend and potentially secure a long-term position if you are a great fit.
Flexibility in working hours is required:
* Ideally 2nd shift from 2:45-11:15 M-F, with some crossover required with the 2nd shift. You can come in as early as 10 am and work 8 hours from there. As long as there is cross over on second shift which starts at 2:45 pm.
You must have your own tools aside from those provided by OSHA.
The company is a global leader in motion and control systems, supporting a wide range of industries such as aerospace, healthcare, electronics, and transportation.
Job Type & Location
This is a Contract to Hire position based out of Otsego, MI.
Pay and Benefits
The pay range for this position is $35.00 - $37.00/hr.
Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: • Medical, dental & vision • Critical Illness, Accident, and Hospital • 401(k) Retirement Plan - Pre-tax and Roth post-tax contributions available • Life Insurance (Voluntary Life & AD&D for the employee and dependents) • Short and long-term disability • Health Spending Account (HSA) • Transportation benefits • Employee Assistance Program • Time Off/Leave (PTO, Vacation or Sick Leave)
Workplace Type
This is a fully onsite position in Otsego,MI.
Application Deadline
This position is anticipated to close on Jan 23, 2026.
About Actalent
Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.
The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.
If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalentaccommodation@actalentservices.com for other accommodation options.
$35-37 hourly 4d ago
Controls Engineer
Disher 3.5
Controls engineer job in Whitehall, MI
ControlsEngineer - Whitehall, MI DISHER is currently partnering with an innovative company in the automotive industry to find a ControlsEngineer to join their team. This full-time position will play a critical role working effectively with internal and external customers and suppliers. Preliminarily working with operations, design, quality, purchasing, equipment suppliers, component suppliers and end users to ensure production equipment is manufactured with the highest efficiency and dependability.
What it's like to work here:This global company was founded nearly 100 years ago and founded in Germany. They operate production and development facilities across Europe, North America, and Asia, ensuring proximity to major automotive markets and customers. They are a global supplier of advanced automotive components and systems, specializing in technologies that enhance engine and transmission performance while reducing fuel consumption and emissions. Their product portfolio includes variable valve timing (VVT) systems, transmission control valves (DCT), and solutions for thermal management in electric and hybrid vehicles. Additionally, this company develops components for hydrogen-powered fuel cell systems, supporting the transition to sustainable mobility. If you're a self-motivated problem solver passionate about engineering and product development, this is an excellent opportunity to grow in a dynamic environment.What you will get to do:
Using Eplan software design controls systems for automated assembly cells.
Program PLC's, HMI's, data collection and other automation systems. For new equipment as well as manufacturing improvements for existing.
Ensure safety compliance of the automated system through documented risk assessments.
Effectively communicate with internal and external customers and suppliers to resolve issues.
Stay current with the latest technology and recommend potential improvement upgrades to existing equipment.
Interface with customer engineering departments to ensure products and processes exceed customer requirements.
Write and make changes in machine control programs to develop improved equipment operations meeting production and quality objectives.
Work with Product Engineering in designing products and systems utilizing continuous improvement methods and design for manufacturability.
What will make you successful:
Extensive PLC experience (Siemens / Allen Bradley)
Experience with Cognex/Keyence/Lab View programming.
Expertise with Fanuc/Denso Robotics.
Bachelor's Degree in Electrical, Controls, or Software Engineering
5+ years experience
$76k-99k yearly est. Auto-Apply 60d+ ago
Controls & Automation Engineer Sr. Specialist
Lear Corp 4.8
Controls engineer job in Comstock Park, MI
Lear For You We work hard for the people who work for us. We champion our teams. We foster collaboration, inclusion, respect and excellence. What we are trying to say is we want to be more for you. We are your path to a better career, a better future, and a better you.
Our teams have invented groundbreaking technologies, flawlessly manufactured millions of products and earned a long list of awards. Year after year, we are one of the World's Most Admired Companies.
Our teams are the secret to our success. They are empowered, inventive and inclusive. Passionate about their craft. Driven to succeed. Because we all understand that we must work together to win.
Are you ready for a better career? A better future?
We're Lear For You.
AUTOMATION CONTROLSENGINEER
COMSTOCK PARK, MICHIGAN - LEAR ASI AUTOMATION DIVISION
As a member of the Automation team, the Automation ControlsEngineer will be responsible for leading, supporting, implementing, and managing automation projections while driving innovation in advancements.
The candidate will use their vast knowledge, experience, and resourcefulness to lead and implement automation cells and drive standards across North America. The candidate must be able to develop the concept, aid in the mechanical-electrical design, install, train the receiving plant, and provide ongoing support for the robot cell. The candidate must also possess the skill to project lead other integrators as a subject matter expert.
Advantages of working at Lear in the Automation group:
* Drive Innovation with new advancements in Industry
* Opportunities for future training to broaden skills
* Be part of a team of experts to drive solutions that improve efficiencies, safety and quality
* Work with multiple assembly plants and integrator.
The Role:
* Responsible for projects from technical specification to startup support
* Design and develop all aspects of electrical control systems, equipment, and programming using Lear standards and build upon with innovative ideas
* Write, implement, and debug PLC software
* Develop contingency and disaster recovery plans
* Support install, launch and production of all cells.
* Support implementation of proven and newly developed advanced automation.
* Robust programming to increase equipment uptime without continuous intervention.
* Document and use existing control standards to develop requirements for automated cells
* Willingness to travel in North America - time traveling can be up to 50%
Qualifications:
* Expert in (RS Logix 500, RS Logix 5000, Factory Talk HMI, Baluff I/O link, programming).
* Fanuc Programming or basic understanding with Robotics
* Understand and communicate applicable safety standards: general industry (OSHA 1910), machine guarding, robot safety (ANSI/RIA 15.06), automated vehicles, conveyor safety
* Supporting member of Risk Assessments on all automated equipment
* Auto CAD Experience
* Ability to read electrical drawings
* Coordinate and manage controls systems
* Communication with external manufacturing system /MES
* Atlas Copco Tools Talk programming and interface with torque tools
* Experience with controls and programming servo driven equipment
* Willingness to travel in North America - time traveling can be up to 50%.
* Basic experience with Vision systems to guide robot - offsets
* Develop & Completion of Automation risk assessments
* Knowledgeable in MS-Office
* Bonus: Automated Guided Vehicles (AGV/AMR) experience
* Mentor and Train plant controlsengineers and support production as needed.
* Communicate across cross functional groups
* Support Kaizen, Improvement walks, and Error proofing projects
Minimum Qualifications:
* Bachelor's Degree in Electrical or Software Engineering
* 3-5 years' experience in a similar role
Lear Corporation is an Equal Opportunity Employer, committed to a diverse workplace.
Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the United States without sponsorship. Unsolicited resumes from search firms or employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation.
Location Code: 0123
Nearest Major Market: Grand Rapids
$80k-96k yearly est. 60d+ ago
Electrical/Controls Maintenance Technician
Career Renew
Controls engineer job in Lake Odessa, MI
Job Description
Career Renew is recruiting for one of its clients an Electrical/Controls Maintenance Technician in Lake Odessa, MI.
Principal Accountabilities
Manufacturing Process Reliability
Maintain Process and Industry Standards and Specifications
Safety, Health and Environment
Effectively and safely operates standard maintenance tools such as power tools, basic hand tools and basic electrical testing equipment
Perform preventative maintenance up to and including Annual PM's
Read and understand mechanical and electrical schematics without issue
Possess an extremely strong personal safety philosophy, able to follow all safety policies & procedures, seek out & correct unsafe conditions
Complete complex troubleshooting of mechanical and electrical related issues without direct supervision
Follow prescribed safety rules and regulation as well as other departmental policies and procedures. Help to develop proper safety techniques
Locate sources of problems by observing mechanical devices in operation; listening for problems; using precision measuring and testing instruments
Understand and certify in LOTO
Identify follow-up work required
Acquire planned materials, tools and documentation for planned work, and work order information for reactive work
Investigate job site if required - determine scope of work (reactive work)
Prepare work site - scaffolding, safety, etc
Respond to interruption work from immediate supervisor
Move to next job after completion or as directed by Maintenance Supervisor
With the Maintenance Supervisor, resolve problems as needed to perform work
Complete Closeout Activities including, Tool accountability / Parts reconciliation, Sanitation tagging / Notification to Production, Return unused materials and tools, Functional Operations test complete, and arrange for PdM validation
Complete, Sign and return hardcopy Work Order to Maintenance Supervisor complete with; Work Description, Symptoms, As Found, As Left, Start / Finish time, and Labor Hours and Note Deficiencies, Delays, any Job Plan Feedback
Effectively inform through written communication daily pass-downs issues and actions
Help to establish and implement preventative maintenance procedures for electronic controlled equipment, plant instrumentation and plant data collection systems
Maintain and troubleshooting electronic controlled equipment, plant instrumentation and plant data collection system
Self-starter and high performance individual with ability to prioritize his/her daily workload
Working knowledge of, ability to troubleshoot and repair analog, digital control devices and sensors
Ability to effectively operate and use an oscilloscope, VOM and other test equipment to troubleshoot and repair industrial control devices
Working knowledge of serial communications and ability to troubleshoot communications between PLC/PC and ASCII devices. (bar-code readers, scales, label printers, digital displays, terminals, RFID, wireless networking, etc.)
Proven troubleshooting skills
Aggressive to solve problems in a methodical manner
Programming and troubleshooting skills, preferably with Allen-Bradley
Requirements
Required Qualifications
High School or GED Equivalent
Programming and troubleshooting skills, preferably with Allen-Bradley
Be able to troubleshoot PLCs and Ladder logic
Be willing to be a part of the Hazmat team
Electrical/Maintenance Journeyman License in the state of Michigan
3 years manufacturing maintenance experience
Strong electrical & mechanical aptitude
Ability to read & interpret blueprints or other forms of engineering drawings
Ability to read & interpret detail blueprints, P&IDs, single-lines, and wiring schematics
Ability to work weekend and off shift hours as needed
Preferred Qualifications
Computer literacy and eagerness to learn SAP/PPE systems
Programming and troubleshooting skills with Allen-Bradley
Maintenance experience in a food processing environment
Able to effectively use typical test and calibration equipment including, RTD calibrators, digital multi-meters, 4 to 20 ma calibration unit, etc
Ability to troubleshoot 480 VAC 3-phase motor controls, 120 VAC and 24VDC control circuits
Benefits
$3/hr Weekly Attendance Bonus
Medical, Dental, Vision, and Prescription Drug Insurance
Health and Wellness Incentives
Paid Vacation and Holidays
401(k) with the company's Matching Contributions
Flexible Spending Accounts (FSAs)
Short-Term Disability and Life Insurance
Employee Assistance Program (EAP)
Tuition Reimbursement
Employee Discounts
Sign-in Bonus $5000
$56k-77k yearly est. 16d ago
Automation Controls Engineer - Experienced
Koops, Inc. 3.1
Controls engineer job in Holland, MI
Job Description
The Koops ControlsEngineers design, develop, and debug controls systems for custom automation equipment across a diverse range of industries (automotive, medical, aerospace, construction, etc.). We are seeking a talented, creative, self-motivated individual to add to our team. From robot programming to having a long conversation about the best hiking trails in Michigan - there is never a dull moment with this team!
At Koops, we aren't only recruiting employees - we are looking for fellow owners because we are employee owned (ESOP)
Requirements
The ideal Automation ControlsEngineer candidate has:
Experience working with electrical design software, PLCs, HMIs, robots, motion control, pneumatics, and vision systems.
Experience in producing electrical layout and detail drawings/schematics in computer-aided-design software.
The ability to collaborate cross functionally to develop equipment designs.
Communication skills to understand the customer's need and coordinate solutions within the talented Koops' team.
Team mindset and desire to work together through employee ownership (ESOP).
Professional presentation and focus on quality and customer satisfaction.
A high standard of integrity.
An ability to use creative problem solving skills to help provide solutions to our customers.
Candidates should have
Four-year engineering degree or applicable work experience.
5+ years of Controlsengineering experience in automation.
Willingness and ability to travel 15%.
If you enjoy working as a part of an engaged team - please apply! In exchange for your time and hard work, Koops offers you:
A team that promotes professional and personal growth
A place where you and your work is valuable
An encouraging work culture
Ownership in the company
Competitive wage
Competitive Health, Dental, Vision and Life Insurance
Paid time off
Wellness Incentive
Cutting edge technology
Electric vehicle charging available
At Koops, we aren't only recruiting employees - we are looking for fellow owners because we are employee owned (ESOP)
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$68k-89k yearly est. 2d ago
Control Systems Engineer
Graymatter 4.0
Controls engineer job in Kalamazoo, MI
At GrayMatter, we transform operations and empower people. Our technology and consulting services help manufacturers, water utilities and energy companies digitize operations, eliminate cybersecurity threats and harness analytics to accelerate production.
And that's where you come in.
GrayMatter is dedicated to creating a team of unmatched talent in industrial technology. Our organizational culture encourages opportunities to learn and collaborate. Five core values woven into our DNA make Team GrayMatter stand above the rest: Accountability, Integrity, Respect, Innovation and Teamwork.
We're looking for a Control Systems Engineer in Grand Rapids to join our team! This position will focus on managing specialized work efficiently, with confidence and competence. The position requires above average attention to details, concern for the exact correctness of work, and strong commitment to tasks completed on time. The person in this position will take work seriously, has a strong sense of duty, and is disciplined. The position will generally be task oriented, requiring someone with a conservative, careful, and cautious approach to work.
General Job Duties:
Performing GrayMatter services to meet client needs, with a specific focus on Control Systems
Designing, developing and implementing solutions to resolve customer issues
Consulting with and training end users on new applications
Assisting in project development and planning
Performing onsite pilots, testing and demos as needed
The location of the position reports to our Kalamazoo, Michigan location at 2700 Old Centre Rd. Portage, MI 49024 and will be supporting customers in the Grand Rapids/Zeeland area.
Position requires 20 - 30% independent travel to customer locations
Knowledge, Skills and Experience Needed:
Bachelor's Degree in an applicable field (EE, EET, ME, MET, ChemE or comparable). An equivalent combination of experience and training will also be considered.
Minimum 3 years of relevant working experience, specifically with controls
Experience with industrial application programming languages
Required experience with Rockwell PLCs
Basic understanding of Electrical Schematics and electrical installations
Acute attention to detail and process
Strong ability to solve problems and research solutions
Excellent customer service attitude
Ability to work both independently and in team environments
Showcase GrayMatter's Core Values of Accountability, Integrity, Respect, Innovation and Teamwork
Most Preferred Skillsets:
Rockwell PLCs
Rockwell HMIs (FTV ME and/or SE)
InTouch HMIs
AutoCAD
Strong Preference for Experience with:
Emerson/GE PLCs
GE HMIs (e.g., Cimplicity, iFix)
Wonderware System Platforms
Siemens PLCs
Ignition HMI
Preference for Experience within:
Other PLC and/or HMI experience (i.e.Win CC HMI)
Vision experience (Cognex, Keyence)
Historian experience (WW Historian, Proficy)
Database experience (MS SQL Server)
Higher level programming such as C++, C#, Python, etc.
Featured Benefits:
Medical, dental, and vision insurance beginning day one of employment
Employer paid short term disability and life insurance
401(k) with up to 4% company match
Paid holidays, paid time off, and paid parental leave
Additional benefits available such as long term disability, accident, critical illness, hospital indemnity, EAP, telemedicine, HSA and FSA
$77k-98k yearly est. 9d ago
Technical Lead Controls Engineer
Axis Automation 3.8
Controls engineer job in Walker, MI
Level 5 - Technical Lead ControlsEngineer Description -
Position Overview: The Technical Lead ControlsEngineer is the department's pinnacle technical role. This engineer designs and delivers complex automation cells (PLC/HMI/robot, motion, safety, electrical and pneumatic), establishes coding and hardware standards, and serves as the primary technical mentor for the Controls team. In addition to executing individual projects, the Technical Lead influences system-level architecture decisions, troubleshoots high-impact issues, and represents ControlsEngineering in advanced customer and supplier discussions. This position reports directly to the Director of Engineering.
Key Responsibilities:
Architects and programs advanced control systems that meet or exceed performance, safety, cycle time, and quality targets.
Manages multiple projects concurrently, drives schedules, leads design reviews, and coordinates cross‑functional debug/run‑off until customer buy‑off.
Creates, publishes, and enforces departmental coding, HMI, and electrical standards; spearheads process improvements that raise efficiency and repeatability.
Coaches Senior and mid‑level engineers, delivers technical training sessions, and guides interns and co‑ops on best practices.
Presents simulations and designs, manages technical scope changes, and specifies key components with suppliers, maintaining professional, solution‑focused relationships.
Institutionalizes the principles via standards, training, and architecture; sets the bar for quality and reuse; makes high-leverage, frugal decisions.
Willing to travel approximately 10% - 20%.
Champion Our Operating Principles: You will be expected to actively embody and uphold our ten Operating Principles, which guide our every action and decision at Axis Automation. These principles are key to our culture and success.
Qualifications:
Education: Bachelor's degree in Electrical, Controls, or related engineering field preferred.
Experience: Minimum of 6 years in controls/automation with proven mastery of PLC, HMI, robot (online & offline), motion, and vision programming.
Technical Skills:
Highest-level competency in electrical and pneumatic schematics and safety-circuit design.
Designs the most advanced digital twins and simulations, accurately verifying crash conditions and validating cycle times against real‑world performance.
In‑depth knowledge of PLC ladder logic, structured text, system architecture, and program execution optimization.
High‑level robotic programming proficiency across multiple robot manufacturers, including auxiliary and process‑oriented axes.
Proven track record of validated safety code and hard‑wired safety applications that meet or exceed current RIA/ANSI standards.
HMI design and programming expertise spanning multiple software environments.
Extensive experience with motion‑control systems such as VFDs, servo systems, and auxiliary positioning robot axes.
Leadership: Documented track record of leading project teams, controlsengineering contractors, internal mentorship, and elevating departmental standards through continuous‑improvement initiatives that elevate overall engineering quality.
Communication: Communicates clearly with project teams, peers, cross‑functional groups, customers, and suppliers; regarded as an all‑around resource for anyone interacting with Axis Automation.
Problem-Solving: Go‑to expert for troubleshooting across wiring, controls theory, program execution, robotics, and general automation.
Teamwork: Models collaborative behavior by proactively sharing knowledge, supporting colleagues during crunch periods, and fostering a culture of mutual respect and high performance.
Reliability: Demonstrates reliability through thorough hand‑offs, on‑time project delivery, and adherence to the highest standard of “right‑the‑first‑time” quality.
Estimated Total Compensation: $115,000-$140,000
Benefits: Axis offers a comprehensive benefits package to our employees with immediate eligibility upon hire.
$115k-140k yearly Auto-Apply 48d ago
Controls Engineer I
TGW Logistics Group
Controls engineer job in Grand Rapids, MI
The entry-level ControlsEngineer works with a team of Controls Commissioning Engineers to design and integrate controls systems for industrial material-handling solutions and production lines. The Controls Commissioning Engineer travels regularly to job sites (customer facilities) to support the onsite commissioning of TGW's material-handling solutions.
DUTIES AND RESPONSIBILITIES
Assists in the design, development, and commissioning of control systems using PLCs and HMIs to meet project requirements
Writes and debugs PLC code and HMI applications to ensure proper functioning of control systems
Integrates control systems with other components such as sensors, actuators, and communication networks (Ethernet/IP, Profinet, etc.)
Conducts in-house emulation testing to verify system performance and troubleshoot any issues that arise prior to going onsite for commissioning
Provides support for installed systems, performing preventative maintenance and implementing system upgrades as required
Creates and maintains documentation of controls commissioning activities
Travels to projects both domestically and internationally.
Performs other duties as assigned.
REQUIREMENTS
Education:
Bachelor's degree in Controls-related field (Electrical Engineering, Computer Engineering, Computer Science) or equivalent work experience.
Experience:
Prior internship or full-time work experience in Controls-related field.
Travel:
90 - 100% travel, domestically and internationally
Skills & Abilities
Knowledge of PLCs (Programmable Logic Controllers) and HMI (Human-Machine Interface) systems
Basic understanding of electrical and mechanical principles, with the ability to read e-drawings and AutoCAD drawings
Familiarity with industrial automation and control systems
Knowledge of Siemens TIA Portal and C++ or other programming language a bonus.
Physical Requirements
Ability to stand and walk around industrial and/or warehouse environment for prolonged periods of time.
Ability to lift up to 50 pounds at a time.
Ability to operate computers, tablets, phones, and other electronic devices.
Visual and auditory abilities to work safely with and around moving and/or motorized equipment, machinery, parts, and electricity that require safety protocols
Ability to move and use muscles for extended periods of time without fatigue.
Ability to climb ladders, bend, or crawl into awkward spaces.
Ability to communicate regularly with others verbally and in writing.
·
Ability to tolerate exposure to job site temperature fluctuations due to seasonal weather in geographic region.
The physical demands described above are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
Other Requirements
This position requires work at TGW customer sites. TGW's customers may require background checks before accessing their sites. Refusal to participate in a customer-required background check may result in a customer barring access and a subsequent reduction in work.
Equal Opportunity Employer
TGW Systems Inc. provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws.
This applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.
$75k-100k yearly est. Auto-Apply 11d ago
Electrical Controls Technician
Actalent
Controls engineer job in Otsego, MI
Job Title: Electrical Controls TechnicianJob Description The Electrical Controls Technician will serve as the team's subject matter expert in controls and electrical systems. This role involves close collaboration with Floor Leads and Operators to troubleshoot issues and enhance machine performance, including PLCs, HMIs, electrical components, and overall process optimization. In addition to supporting daily operations, the technician may also contribute to specific engineering projects. You must have the ability to hit the ground running with troubleshooting and electrical diagnostics, as well as possess strong organizational and communication skills.
Responsibilities
+ Manage and prioritize multiple projects in a fast-paced environment.
+ Work with legacy equipment, demonstrating strong skills in reading prints and diagnosing electrical problems.
+ Provide leadership and mentorship to team members.
+ Communicate effectively through participation in daily and weekly team meetings, document, and route process changes as needed.
+ Design and implement control systems to support operational improvements.
Essential Skills
+ 2+ years of experience in manufacturing/automation
+ 2+ years of PLC & HMI programming and troubleshooting (Allen-Bradley, Omron)
+ Proficiency in troubleshooting electrical systems
+ Proficiency in using AutoCAD and Solidworks
+ Project management experience
+ Experience with PLC troubleshooting
Additional Skills & Qualifications
+ Familiarity with Motion Controllers and Automated Metal Turning machines
+ CAD experience (Solidworks, AutoCAD Electrical)
Work Environment
You will work in a highly automated manufacturing environment with exposure to a variety of equipment and product lines.
This role offers the opportunity to extend and potentially secure a long-term position if you are a great fit.
Flexibility in working hours is required:
* Ideally 2nd shift from 2:45-11:15 M-F, with some crossover required with the 2nd shift. You can come in as early as 10 am and work 8 hours from there. As long as there is cross over on second shift which starts at 2:45 pm.
You must have your own tools aside from those provided by OSHA.
The company is a global leader in motion and control systems, supporting a wide range of industries such as aerospace, healthcare, electronics, and transportation.
Job Type & Location
This is a Contract to Hire position based out of Otsego, MI.
Pay and Benefits
The pay range for this position is $35.00 - $37.00/hr.
Eligibility requirements apply to some benefits and may depend on your job classification and length of employment. Benefits are subject to change and may be subject to specific elections, plan, or program terms. If eligible, the benefits available for this temporary role may include the following: - Medical, dental & vision - Critical Illness, Accident, and Hospital - 401(k) Retirement Plan - Pre-tax and Roth post-tax contributions available - Life Insurance (Voluntary Life & AD&D for the employee and dependents) - Short and long-term disability - Health Spending Account (HSA) - Transportation benefits - Employee Assistance Program - Time Off/Leave (PTO, Vacation or Sick Leave)
Workplace Type
This is a fully onsite position in Otsego,MI.
Application Deadline
This position is anticipated to close on Jan 23, 2026.
About Actalent
Actalent is a global leader in engineering and sciences services and talent solutions. We help visionary companies advance their engineering and science initiatives through access to specialized experts who drive scale, innovation and speed to market. With a network of almost 30,000 consultants and more than 4,500 clients across the U.S., Canada, Asia and Europe, Actalent serves many of the Fortune 500.
The company is an equal opportunity employer and will consider all applications without regard to race, sex, age, color, religion, national origin, veteran status, disability, sexual orientation, gender identity, genetic information or any characteristic protected by law.
If you would like to request a reasonable accommodation, such as the modification or adjustment of the job application process or interviewing due to a disability, please email actalentaccommodation@actalentservices.com (%20actalentaccommodation@actalentservices.com) for other accommodation options.
$35-37 hourly 5d ago
Controls Engineer
Disher 3.5
Controls engineer job in Muskegon Heights, MI
ControlsEngineer - Muskegon Heights, MI DISHER is currently partnering with an innovative company in the automotive industry to find a ControlsEngineer to join their team. This full-time position will play a critical role working effectively with internal and external customers and suppliers. Preliminarily working with operations, design, quality, purchasing, equipment suppliers, component suppliers and end users to ensure production equipment is manufactured with the highest efficiency and dependability.
What it's like to work here:This global company was founded nearly 100 years ago and founded in Germany. They operate production and development facilities across Europe, North America, and Asia, ensuring proximity to major automotive markets and customers. They are a global supplier of advanced automotive components and systems, specializing in technologies that enhance engine and transmission performance while reducing fuel consumption and emissions. Their product portfolio includes variable valve timing (VVT) systems, transmission control valves (DCT), and solutions for thermal management in electric and hybrid vehicles. Additionally, this company develops components for hydrogen-powered fuel cell systems, supporting the transition to sustainable mobility. If you're a self-motivated problem solver passionate about engineering and product development, this is an excellent opportunity to grow in a dynamic environment.What you will get to do:
Using Eplan software design controls systems for automated assembly cells.
Program PLC's, HMI's, data collection and other automation systems. For new equipment as well as manufacturing improvements for existing.
Ensure safety compliance of the automated system through documented risk assessments.
Effectively communicate with internal and external customers and suppliers to resolve issues.
Stay current with the latest technology and recommend potential improvement upgrades to existing equipment.
Interface with customer engineering departments to ensure products and processes exceed customer requirements.
Write and make changes in machine control programs to develop improved equipment operations meeting production and quality objectives.
Work with Product Engineering in designing products and systems utilizing continuous improvement methods and design for manufacturability.
What will make you successful:
Extensive PLC experience (Siemens / Allen Bradley)
Experience with Cognex/Keyence/Lab View programming.
Expertise with Fanuc/Denso Robotics.
Bachelor's Degree in Electrical, Controls, or Software Engineering
5+ years experience
$76k-99k yearly est. Auto-Apply 60d+ ago
Controls Engineer
Alleguard
Controls engineer job in Greenville, MI
Come join a leader in Protective Foam Solutions! At Alleguard, we're built from the ground up to expand and shape our customer's businesses. We understand the diversity of challenges that customers are facing across different industries, from confidence in their supply chain to needing the latest innovations at their fingertips. These challenges are also opportunities, and whether our customers are in construction, protective packaging, cold-chain or other industries, we are relentless in seeing around corners, and going the extra mile to help their business succeed.
Position: ControlsEngineer
Location/Travel: The ideal candidate will live in or near one of the following cities - Greer, SC | Anderson, SC | Greenville, MI | Grandville, MI | Mishawaka, IN | Radford, VA AND possess the ability to travel when needed. Required travel is more than 50%. Most travel would be in the US.
Overview: Designs, develops, tests, and maintains automated control systems for machinery and processes using hardware like Programmable Logic Controllers (PLCs) and software like Human-Machine Interfaces (HMIs). Key responsibilities include programming, system troubleshooting, collaborating with cross-functional teams, ensuring safety compliance, creating technical documentation, and performing system analysis and optimization. This role requires a strong foundation in electrical or a related engineering field, proficiency in CAD software, and excellent analytical and communication skills to manage complex automated systems effectively.
Job Summary
Examines plant processes and designs and implements changes that improve the processes to increase efficiency and productivity.
Provides technical support of Programmable Logical Controller based hardware and software, and utilizes electronic and mechanical theories and principles to troubleshoot and solve problems.
Create new control systems and integrate automated components, such as PLCs, motors, and other hardware, into existing infrastructure.
Develop and implement software for control systems, including programming PLCs and designing HMI interfaces for user interaction.
Conduct system testing and validation procedures to ensure systems perform according to specifications.
Analyze system performance data, troubleshoot existing systems, and implement solutions to improve efficiency and reliability.
Prepare and maintain technical documentation, including system designs, installation drawings, and operation manuals.
Work closely with cross-functional teams, vendors, and suppliers to define requirements and implement solutions.
Ensure all designed control systems comply with industry standards and safety regulations.
Perform regular system maintenance, updates, and preventative maintenance to keep systems running smoothly.
Responsible for updating obsolete/outdated control systems to modern controls
Required Skills and Qualifications
Education/Experience:
Bachelor's degree in electrical engineering, mechanical engineering, computer engineering, or a related field.
Minimum of 5 years hands on experience as a controlsengineer in a manufacturing environment.
Technical Proficiency:
Expertise in designing and programming PLCs, such as Siemens and Allen Bradley products, and knowledge of CAD software like AutoCAD.
Analytical Skills:
Strong cause-effect analysis and problem-solving abilities to identify and resolve issues within complex systems.
Communication:
Excellent communication skills to collaborate effectively with various departments and external stakeholders.
Attention to Detail:
Meticulous attention to detail to ensure the accuracy and safety of control systems.
Benefits
We believe in taking care of the people who take care of our customers.
Our benefits package offers eligible team members access to:
Medical Insurance
Dental Insurance
Vision Insurance
Basic Life and AD&D Insurance
Retirement Program (401k)
Short Term Disability
Long Term Disability
Flexible Spending Accounts
Health Savings Accounts
Employee Assistance Program
Vacation and Holiday Pay
Alleguard Company Values
Safety - We care for our employees by creating and maintaining an environment with consistent actions, trusted processes, and courageous conversations.
Trust - We build confidence with our employees and customers through dependability, respect, clear communication, and service.
Integrity - We are consistent in always striving to do the right thing by accepting responsibility for our decisions and actions.
Collaboration - Our diversity is the catalyst that drives our teamwork, creative problem-solving, and partnership.
Growth - We invest, develop, and empower our people to build our company so our customers will experience outstanding success, in turn contributing to our own.
Accountability - We achieve our success by holding ourselves and each other to high standards of behavior, commitment, and personal responsibility.
Come join us!
We're a dynamic, high-growth business, invested in helping you grow with Alleguard
Many of our colleagues have been with us for decades. That's because we believe in collaborating as a team to serve and support each other as well as we serve and support our customers
Alleguard's employee-centric culture is designed to help you maximize your talents, learn new skills, and gain valuable experience on the way to achieving your professional goals.
$75k-100k yearly est. 57d ago
Robotics Engineer
Ascential Technologies
Controls engineer job in Grand Rapids, MI
Pay: $37.00-$41.00 per hour (must be open to working overtime)
Requirements:
BSE with emphasis on controls or robotic systems or demonstrable knowledge of Robotic and Control System concepts used in our industry.
3+ years' experience preferred.
PLC experience: Proficiency with AB required.
Understanding of industrial networking
Understanding of pneumatics design
Robot Experience: FANUC required (CR-COBOT, CRX and DCS); Kuka, Motoman and ABB are a plus.
Ability to travel domestically and internationally. This position is hourly. (Eligible for over time and double time)
Ability to solve problems using electrical prints, mechanical prints, and technical documentation.
Ability to quickly learn new and legacy machines.
Primary Responsibilities:
Program Robot & PLC controls with minimal assistance.
Program and troubleshoot robot systems by working with the assembly and engineering teams.
Ability to instruct Field Service Engineers (FSE) in the operation and startup of our machinery and robotic and control systems.
Ability to instruct Field Service Engineers (FSE) in the operation and startup of Robots.
Ensure effective communication with customers, project managers, and team members.
Provide support for new and existing equipment.
Lead machine start-ups and coordination of installation services.
Ability to train other Robotics Engineers and ControlsEngineers.
Skills:
Ability to manage multiple projects and work within a cross-functional team environment.
Proficient in using Microsoft Office products.
Ability to effectively communicate with internal and external customers.
Is consistent, dependable, and accurate in carrying out responsibilities.
Uses tact and diplomacy when dealing with others.
$37-41 hourly 60d+ ago
Controls Engineer, Levels 2/3
Axis Automation 3.8
Controls engineer job in Walker, MI
ControlsEngineer, Level 2/3
Axis Automation is looking for career-oriented ControlsEngineers to join a dynamic, tight-knit team creating custom factory automation equipment. We're a company with big ambitions - plenty of opportunities for growth and advancement!
Axis leverages the teamwork of our leading engineers and machine builders to conceptualize, design, integrate, deploy and service factory automation systems for forward-thinking manufacturing customers. Our team has decades of automation experience, spanning hundreds of projects and thousands of automation configurations.
Position Description: ControlsEngineers work with peer groups, Project Managers, Mechanical Engineers, Builders, Technicians and other personnel to design, implement and document control systems for various types of automation and robotic equipment. You will be personally involved with electrical, pneumatic and hydraulic system design, simulation, PLC, HMI, robotic and peripheral device programming, machine debug and validation / buyoff. Travel to customer sites for installation, startup, and support of equipment represents 10-20% of time.
Position Opportunity:
ControlsEngineer, Level 2/3: Minimum 2 years of experience in ControlsEngineering and Controls Design, with recognized technical expertise, ability to lead larger projects, interface with customers, support other team members, and be a self-starter.
Responsibilities:
Aid in the development of electrical, pneumatic, and hydraulic system designs of automated work cells.
Monitor Controls timelines and consistently drive for project deadlines.
Interpret customer specifications and communicate effectively to produce machinery that meets both customer and Axis Automation specifications.
Follow customer dictated design and programming methodology.
Ensure equipment meets industry safety guidelines.
Controls design and simulation presentations with internal team, customers and suppliers.
Develop well-crafted code to provide automated machinery that meets or exceeds customer efficiency demands.
Provide real-time debug and runoff support for automated machinery at Axis Automation as well as customer facilities.
Real-time communication with company management and project teams on developments.
Professional management of customer relationships and requests.
Communicate with vendors to specify and source major purchased components.
Ability to work within a team and act upon constructive feedback.
Create and improve upon standards and procedures for the Controls department.
Support the build and electrical teams.
Take project assignment and direction from ControlsEngineering Manager and Controls Leads.
Champion Our Operating Principles: You will be expected to actively embody and uphold our ten Operating Principles, which guide our every action and decision at Axis Automation. These principles are key to our culture and success.
Qualifications:
Bachelor's degree in related engineering field strongly preferred
2+ years' experience in a Controls / automation focused role
Willing to travel domestically approximately 10%-20%
Programming experience with PLC, HMI, Robot (pendant and simulation programming), Motion Control, and Vision Systems
Design experience with electrical, pneumatic, and hydraulic systems
Preferred software experience: RSLogix5000/500, Studio5000, TIA Portal, FactoryTalk, Ignition, ProView, AutoCAD Electrical, Robot Studio, Roboguide, Motosim, Keyence, and Cognex softwares.
Estimated Total Compensation: $75,000-$110,000
Benefits: Health Insurance, Dental Insurance, Vision Insurance, HSA plan, LTD, STD, Life Insurance, 401(K) with employer match, Parental leave
Health Benefits are available to our employees with immediate eligibility upon hire
$75k-110k yearly Auto-Apply 3d ago
Automation Controls Engineer
Disher 3.5
Controls engineer job in Comstock Park, MI
Automation ControlsEngineer - Comstock Park, MI DISHER is currently partnering with a world leading automation company that specializes in groundbreaking technologies for flawlessly manufacturing millions of products. They have been awarded year after year as a great place to work and one of the "World's Most Admired Companies".
What it's like to work here:Their team is the secret to their success. They are empowered, inventive, and inclusive. This company champions their teams, foster collaborations, inclusion, respect, and excellence. Working with this company, you will drive innovation with new advancements in industry. You will have opportunity for future training to broaden skills and be a part of a team of experts to drive solutions that improve efficiencies, safety, and quality. You will work with multiple assembly plants and integrator. If you are passionate about your craft and are driven to succeed, this could be the place for you!What you will get to do:
Responsible for projects from technical specification to startup support
Design and develop all aspects of electrical control systems, equipment, and programming using Lear standards and build upon with innovative ideas
Write, implement, and debug PLC software
Develop contingency and disaster recovery plans
Support install, launch and production of all cells.
Support implementation of proven and newly developed advanced automation.
Robust programming to increase equipment uptime without continuous intervention.
Document and use existing control standards to develop requirements for automated cells
Willingness to travel in North America - time traveling can be up to 50%
What will make you successful:
Expert in (RS logix 500, RS logix 5000, Factory Talk HMI, Baluff I/O link, programming).
Fanuc Programming or basic understanding with Robotics
Understand and communicate applicable safety standards: general industry (OSHA 1910), machine guarding, robot safety (ANSI/RIA 15.06), automated vehicles, conveyor safety
Supporting member of Risk Assessments on all automated equipment
Auto CAD Experience
Ability to read electrical drawings
Coordinate and manage controls systems
Communication with external manufacturing system /MES
Atlas Copco Tools Talk programming and interface with torque tools
Experience with controls and programming servo driven equipment
Willingness to travel in North America - time traveling can be up to 50%.
Basic experience with Vision systems to guide robot - offsets
Develop & Completion of Automation risk assessments
Knowledgeable in MS-Office
Bonus: Automated Guided Vehicles (AGV/AMR) experience
Bachelor's in Electrical or Software Engineering
5 years related experience
How much does a controls engineer earn in Grand Rapids, MI?
The average controls engineer in Grand Rapids, MI earns between $66,000 and $113,000 annually. This compares to the national average controls engineer range of $64,000 to $111,000.
Average controls engineer salary in Grand Rapids, MI
$87,000
What are the biggest employers of Controls Engineers in Grand Rapids, MI?
The biggest employers of Controls Engineers in Grand Rapids, MI are: