Process inspector vs mechanical inspector

The differences between process inspectors and mechanical inspectors can be seen in a few details. Each job has different responsibilities and duties. Additionally, a mechanical inspector has an average salary of $49,727, which is higher than the $32,530 average annual salary of a process inspector.

The top three skills for a process inspector include calipers, micrometers and aerospace. The most important skills for a mechanical inspector are calipers, micrometers, and mechanical inspection.

Process inspector vs mechanical inspector overview

	Process Inspector	Mechanical Inspector
Yearly salary	$32,530	$49,727
Hourly rate	$15.64	$23.91
Growth rate	-3%	-3%
Number of jobs	39,063	33,863
Job satisfaction	-	-
Most common degree	High School Diploma, 30%	Associate Degree, 30%
Average age	45	45
Years of experience	-	-

Process inspector vs mechanical inspector salary

Process inspectors and mechanical inspectors have different pay scales, as shown below.

	Process Inspector	Mechanical Inspector
Average salary	$32,530	$49,727
Salary range	Between $25,000 And $41,000	Between $36,000 And $67,000
Highest paying City	-	Omaha, NE
Highest paying state	-	Connecticut
Best paying company	-	PBF Energy
Best paying industry	-	Government

Differences between process inspector and mechanical inspector education

There are a few differences between a process inspector and a mechanical inspector in terms of educational background:

	Process Inspector	Mechanical Inspector
Most common degree	High School Diploma, 30%	Associate Degree, 30%
Most common major	Business	Mechanical Engineering
Most common college	-	-

Process inspector vs mechanical inspector demographics

Here are the differences between process inspectors' and mechanical inspectors' demographics:

	Process Inspector	Mechanical Inspector
Average age	45	45
Gender ratio	Male, 55.1% Female, 44.9%	Male, 91.8% Female, 8.2%
Race ratio	Black or African American, 9.0% Unknown, 4.3% Hispanic or Latino, 20.5% Asian, 9.2% White, 56.3% American Indian and Alaska Native, 0.7%	Black or African American, 9.8% Unknown, 4.6% Hispanic or Latino, 20.4% Asian, 8.1% White, 56.3% American Indian and Alaska Native, 0.8%
LGBT Percentage	4%	4%

Differences between process inspector and mechanical inspector duties and responsibilities

Process inspector example responsibilities.

Follow FDA ISO standards require for medical products.
File and maintain inspection records and QA documents.
Perform internal audits yearly with continuous training to ISO standards.
Work in inspection and QA department for properties of emulsions on paper and film.
Evaluate CMM reports and draw accurate conclusions to further assist machine shop and maintain customer satisfaction.
Prepare non-conformance reports with accurate document data for non- conforming materials for evaluation and disposition.

Mechanical inspector example responsibilities.

Inspect parts to blueprints using all measuring equipment; micrometer, surface plate, calipers, customer certifications and P.O.
Review vendor supply certifications and first article inspection reports for accurate completion of documentation.
Draft ISO's as needed.
Adhere to FDA and ISO compliance.
Assemble composite assemblies in jigs.
Program and operate Mitutoyo CMM.

Process inspector vs mechanical inspector skills

Common process inspector skills

Calipers, 14%
Micrometers, 11%
Aerospace, 7%
IPC, 6%
Test Equipment, 5%
Lean Manufacturing, 3%

Common mechanical inspector skills

Calipers, 10%
Micrometers, 9%
Mechanical Inspection, 8%
GD, 6%
Engineering Drawings, 6%
Aerospace, 4%

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Process Inspector
Process Inspector vs Mechanical Inspector

Updated January 8, 2025

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