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Senior control systems engineer vs controls engineer

The differences between senior control systems engineers and controls engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 4-6 years to become both a senior control systems engineer and a controls engineer. Additionally, a senior control systems engineer has an average salary of $109,721, which is higher than the $84,532 average annual salary of a controls engineer.

The top three skills for a senior control systems engineer include MATLAB, C++ and project management. The most important skills for a controls engineer are C++, troubleshoot, and UL.

Senior control systems engineer vs controls engineer overview

Senior Control Systems EngineerControls Engineer
Yearly salary$109,721$84,532
Hourly rate$52.75$40.64
Growth rate3%3%
Number of jobs154,43950,203
Job satisfaction-4
Most common degreeBachelor's Degree, 69%Bachelor's Degree, 67%
Average age4545
Years of experience66

What does a senior control systems engineer do?

As senior control systems engineer's main task is to provide automatic solutions to their company through technologies such as DCS, PLC, and custom-built panels. They are responsible for designing and analyzing control systems for their company and identifying any potential issues. They troubleshoot the malfunctions within the control systems of the company. In addition to that, they provide the company with system designs and engineering tasks.

What does a controls engineer do?

A Controls Engineer is responsible for designing, developing, and supervising electrical control systems, machinery, and equipment. They oversee projects from initial concept to installation and commissioning.

Senior control systems engineer vs controls engineer salary

Senior control systems engineers and controls engineers have different pay scales, as shown below.

Senior Control Systems EngineerControls Engineer
Average salary$109,721$84,532
Salary rangeBetween $84,000 And $142,000Between $64,000 And $111,000
Highest paying CitySan Francisco, CAPalo Alto, CA
Highest paying stateCaliforniaCalifornia
Best paying companyAppleApple
Best paying industryEnergyAutomotive

Differences between senior control systems engineer and controls engineer education

There are a few differences between a senior control systems engineer and a controls engineer in terms of educational background:

Senior Control Systems EngineerControls Engineer
Most common degreeBachelor's Degree, 69%Bachelor's Degree, 67%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegeNortheastern UniversityGeorgia Institute of Technology

Senior control systems engineer vs controls engineer demographics

Here are the differences between senior control systems engineers' and controls engineers' demographics:

Senior Control Systems EngineerControls Engineer
Average age4545
Gender ratioMale, 93.1% Female, 6.9%Male, 90.8% Female, 9.2%
Race ratioBlack or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.2% Asian, 14.9% White, 64.2% American Indian and Alaska Native, 0.2%Black or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.1% Asian, 14.5% White, 64.8% American Indian and Alaska Native, 0.2%
LGBT Percentage6%6%

Differences between senior control systems engineer and controls engineer duties and responsibilities

Senior control systems engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Define control system philosophies, I/O lists, site network diagrams, approve SWD, create logic and HMI code.
  • Analyze and resolve Ethernet network issues.
  • Review compressor controls, hazop and cause & effect analyses.
  • Well-Verse with Allen-Bradley PLCs including ControlLogix, PLC5, and SLC.
  • Design vehicle controls system software using MATLAB Simulink to meet the government standards.
  • Show more

Controls engineer example responsibilities.

  • Lead team to upgrade new syringe lines to current OSHA and NFPA safety standards.
  • Lead a team of 12 programmers to validate a common library of 70 DeltaV modules.
  • Promote to manage the advanced process control (APC) program, responsible for the generation of $30MM per year.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Design electrical controls using Allen-Bradley PLC for automatic filling of emergency breathing air bottles.
  • Complete system design, installation, troubleshooting and technical support of PC and PLC control automated and robotic manufacturing equipment.
  • Show more

Senior control systems engineer vs controls engineer skills

Common senior control systems engineer skills
  • MATLAB, 11%
  • C++, 9%
  • Project Management, 8%
  • HMI, 8%
  • Process Control, 4%
  • Control System Design, 4%
Common controls engineer skills
  • C++, 8%
  • Troubleshoot, 6%
  • UL, 5%
  • Hmi Programming, 4%
  • MATLAB, 4%
  • Simulink, 4%

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