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Senior controls engineer vs controls designer

The differences between senior controls engineers and controls designers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 4-6 years to become both a senior controls engineer and a controls designer. Additionally, a senior controls engineer has an average salary of $107,298, which is higher than the $91,944 average annual salary of a controls designer.

The top three skills for a senior controls engineer include control systems, HMI and C++. The most important skills for a controls designer are PLC, control panels, and IDS.

Senior controls engineer vs controls designer overview

Senior Controls EngineerControls Designer
Yearly salary$107,298$91,944
Hourly rate$51.59$44.20
Growth rate3%3%
Number of jobs39,44079,729
Job satisfaction--
Most common degreeBachelor's Degree, 66%Bachelor's Degree, 53%
Average age4545
Years of experience66

What does a senior controls engineer do?

A senior controls engineer specializes in designing and developing control systems in various industries. Their responsibilities typically include identifying and understanding the company's needs, producing prototypes and test structures, gathering and analyzing data to identify areas needing improvement, implementing solutions in vulnerable areas, and providing technical support when necessary. Furthermore, as a senior controls engineer, it is essential to lead and serve as a mentor to junior engineers, all while enforcing the company's policies and regulations.

What does a controls designer do?

Controls designers both design and draft systems of hydraulic, pneumatic, and electrical controls for equipment and machines. The designers make diagrams of the logic system for timing and sequence control. They illustrate and describe details for installation and maintenance, such as bearing lubrication and lubrication types. It is part of their job to review schematics with the representatives of customers to answer questions during robot system installation. Also, they may design energy conversion controls.

Senior controls engineer vs controls designer salary

Senior controls engineers and controls designers have different pay scales, as shown below.

Senior Controls EngineerControls Designer
Average salary$107,298$91,944
Salary rangeBetween $82,000 And $138,000Between $69,000 And $121,000
Highest paying CitySan Francisco, CASan Jose, CA
Highest paying stateCaliforniaRhode Island
Best paying companySagent PharmaceuticalsVisteon
Best paying industryAutomotiveTechnology

Differences between senior controls engineer and controls designer education

There are a few differences between a senior controls engineer and a controls designer in terms of educational background:

Senior Controls EngineerControls Designer
Most common degreeBachelor's Degree, 66%Bachelor's Degree, 53%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegeUniversity of PennsylvaniaCarnegie Mellon University

Senior controls engineer vs controls designer demographics

Here are the differences between senior controls engineers' and controls designers' demographics:

Senior Controls EngineerControls Designer
Average age4545
Gender ratioMale, 84.6% Female, 15.4%Male, 86.5% Female, 13.5%
Race ratioBlack or African American, 4.7% Unknown, 4.7% Hispanic or Latino, 10.9% Asian, 14.5% White, 64.9% American Indian and Alaska Native, 0.2%Black or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.0% Asian, 17.7% White, 61.7% American Indian and Alaska Native, 0.2%
LGBT Percentage6%6%

Differences between senior controls engineer and controls designer duties and responsibilities

Senior controls engineer example responsibilities.

  • Manage all G/L, A/R, A/P, bank, loans and equity accounts.
  • Design reporting system using MatLab program to automate daily and weekly report.
  • Lead the management team in implementing MISys which fully intergrade QuickBooks regarding the manufacturing process.
  • Manage all aspects of business start-up, advance daily accounting, and month- and year-end functions.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Develop motion control code to communicate with an Allen-Bradley PLC through TCP/IP.
  • Show more

Controls designer example responsibilities.

  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Engineer, draft, modify PLC programs and HMI programs, create schematics, test software with customer to their satisfaction.
  • Create the simulation with SolidWorks.
  • Create and deploy disk images for latest SolidWorks releases as needed.
  • Develop applications for HVAC, semiconductor, industrial coatings, medical, and renewable and sustainable industries.
  • Lead designer assign to smaller projects at various plants dealing with instrumentation, PLS and DCS upgrades / modifications.
  • Show more

Senior controls engineer vs controls designer skills

Common senior controls engineer skills
  • Control Systems, 11%
  • HMI, 9%
  • C++, 7%
  • Allen-Bradley, 6%
  • SCADA, 5%
  • MATLAB, 4%
Common controls designer skills
  • PLC, 12%
  • Control Panels, 6%
  • IDS, 6%
  • Auto CAD, 6%
  • I/O, 5%
  • UL, 4%

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