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Senior process control engineer vs reliability engineer

The differences between senior process control engineers and reliability engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a senior process control engineer and a reliability engineer. Additionally, a reliability engineer has an average salary of $105,551, which is higher than the $103,292 average annual salary of a senior process control engineer.

The top three skills for a senior process control engineer include PLC, DCS and control strategies. The most important skills for a reliability engineer are java, troubleshoot, and ruby.

Senior process control engineer vs reliability engineer overview

Senior Process Control EngineerReliability Engineer
Yearly salary$103,292$105,551
Hourly rate$49.66$50.75
Growth rate10%10%
Number of jobs68,53844,471
Job satisfaction--
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 76%
Average age4242
Years of experience44

What does a senior process control engineer do?

A senior process control engineer is charged with configuring, standardizing, and optimizing systems within the equipment control domain. They are tasked with defining system requirements, participating in configuring systems, liaising between end-users and system developers, and driving projects from stand to the end. They must also participate in the strategic direction of equipment control teams, production process improvements, and project implementation and prioritization. Their other responsibilities include partnering with technology experts to build progressive system solutions, planning training, and ensuring safety compliance.

What does a reliability engineer do?

A reliability engineer is in charge of determining and managing the asset reliability risks of businesses. Reliability engineers are professionals who solve problems related to engineering. They are equipped with a better understanding of the principles of performance evaluation and prediction for product safety. The job requires knowledge of the field of engineering, strong communication, interpersonal skills, management skills, attention to detail, and reliability. They are also expected to become experts in engineering systems.

Senior process control engineer vs reliability engineer salary

Senior process control engineers and reliability engineers have different pay scales, as shown below.

Senior Process Control EngineerReliability Engineer
Average salary$103,292$105,551
Salary rangeBetween $78,000 And $135,000Between $76,000 And $144,000
Highest paying CityLos Angeles, CARichmond, CA
Highest paying stateCaliforniaWashington
Best paying companyTesoroThe Citadel
Best paying industryEnergyStart-up

Differences between senior process control engineer and reliability engineer education

There are a few differences between a senior process control engineer and a reliability engineer in terms of educational background:

Senior Process Control EngineerReliability Engineer
Most common degreeBachelor's Degree, 77%Bachelor's Degree, 76%
Most common majorElectrical EngineeringMechanical Engineering
Most common collegeUniversity of Michigan - Ann ArborNorthwestern University

Senior process control engineer vs reliability engineer demographics

Here are the differences between senior process control engineers' and reliability engineers' demographics:

Senior Process Control EngineerReliability Engineer
Average age4242
Gender ratioMale, 93.3% Female, 6.7%Male, 87.5% Female, 12.5%
Race ratioBlack or African American, 4.2% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.0% White, 66.3% American Indian and Alaska Native, 0.2%Black or African American, 4.4% Unknown, 3.9% Hispanic or Latino, 10.8% Asian, 14.3% White, 66.5% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between senior process control engineer and reliability engineer duties and responsibilities

Senior process control engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Implement and maintain SPC charts and analyze data using JMP, Klarity-ACE and YMS.
  • Train defect engineers on new SPC software system
  • Major efforts centered on SCADA and DCS implementation application design.
  • Develop hot oil model for the plant using HYSYS simulator.
  • Front end and detail design of various refinery, gas plant and petrochemical facilities.
  • Show more

Reliability engineer example responsibilities.

  • Lead a team of over 20 engineers responsible for implementing NASA human-rating requirements to achieve human-rating safety certification.
  • Manage GMP compliance, FDA audits, and the writing of [] procedures.
  • Achieve completion of the resistors and capacitor sections of the AVL.
  • Lead the implementation of utilizing SPC data for software and test set improvement initiatives.
  • Delegate tasks to appropriate CE specialist and manage``burn rate"to prevent cost overrun.
  • Design, build, and manage the entire QMS system from the ground up including re-writing all existing technical documentation.
  • Show more

Senior process control engineer vs reliability engineer skills

Common senior process control engineer skills
  • PLC, 12%
  • DCS, 7%
  • Control Strategies, 5%
  • Project Management, 4%
  • SR, 4%
  • DeltaV, 4%
Common reliability engineer skills
  • Java, 22%
  • Troubleshoot, 10%
  • Ruby, 7%
  • Jenkins, 5%
  • Azure, 4%
  • Debugging, 4%

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