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Stationary engineer vs process operator

The differences between stationary engineers and process operators can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a stationary engineer and a process operator. Additionally, a stationary engineer has an average salary of $69,163, which is higher than the $37,996 average annual salary of a process operator.

The top three skills for a stationary engineer include HVAC, preventive maintenance and plumbing. The most important skills for a process operator are safety procedures, preventative maintenance, and team-oriented environment.

Stationary engineer vs process operator overview

Stationary EngineerProcess Operator
Yearly salary$69,163$37,996
Hourly rate$33.25$18.27
Growth rate4%3%
Number of jobs5,01083,478
Job satisfaction-5
Most common degreeAssociate Degree, 35%Bachelor's Degree, 36%
Average age5046
Years of experience22

What does a stationary engineer do?

Stationary Engineers are employees who are trained to operate machines and equipment. They mainly operate mechanical equipment, boilers, steam engines, and other stationary engines. They are also trained to conduct maintenance checks and basic repairs on such equipment. Stationary Engineers should be able to read gauges on the machines and assess the fuel levels. They are expected to monitor the machines and equipment and to track the operations. They are also expected to record and document the performance of the equipment. Sationary Engineers should know how to test the quality of the machines' outputs. This would help them manage the equipment.

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

Stationary engineer vs process operator salary

Stationary engineers and process operators have different pay scales, as shown below.

Stationary EngineerProcess Operator
Average salary$69,163$37,996
Salary rangeBetween $44,000 And $107,000Between $29,000 And $48,000
Highest paying CitySanta Rosa, CAGrand Forks, ND
Highest paying stateNew YorkWyoming
Best paying companyUCSF Benioff Children's HospitalBWX Technologies
Best paying industryHealth CareManufacturing

Differences between stationary engineer and process operator education

There are a few differences between a stationary engineer and a process operator in terms of educational background:

Stationary EngineerProcess Operator
Most common degreeAssociate Degree, 35%Bachelor's Degree, 36%
Most common majorHeating And Air ConditioningBusiness
Most common college-Stanford University

Stationary engineer vs process operator demographics

Here are the differences between stationary engineers' and process operators' demographics:

Stationary EngineerProcess Operator
Average age5046
Gender ratioMale, 97.0% Female, 3.0%Male, 70.1% Female, 29.9%
Race ratioBlack or African American, 11.0% Unknown, 4.5% Hispanic or Latino, 17.4% Asian, 7.6% White, 59.1% American Indian and Alaska Native, 0.5%Black or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%
LGBT Percentage4%6%

Differences between stationary engineer and process operator duties and responsibilities

Stationary engineer example responsibilities.

  • Manage the uninterrupted operation of boilers and assist with operation and repair of plumbing and electrical.
  • Operate and maintain boilers, A/C repairs, chillers, plumbing, and electrical troubleshooting.
  • Assist all trades as needed in all aspects of building maintenance (HVAC, electrical, cosmetics, fire alarm).
  • Convert flush valves to electronic flush valves on urinals and toilets.
  • Assist in the start up and implementation of cooling tower and heat exchanger retrofit.
  • Monitor all contractor work ensuring compliance with state, local, and OSHA standards and regulations.
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Process operator example responsibilities.

  • Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
  • Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
  • Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
  • Control product temperatures and monitor gauges.
  • Review FHA files for completeness and compliance.
  • Use of ladders, stairs, heavy lifting and temperature extremes.
  • Show more

Stationary engineer vs process operator skills

Common stationary engineer skills
  • HVAC, 8%
  • Preventive Maintenance, 6%
  • Plumbing, 6%
  • Patients, 5%
  • Air Compressors, 5%
  • Steam Boilers, 5%
Common process operator skills
  • Safety Procedures, 8%
  • Preventative Maintenance, 7%
  • Team-Oriented Environment, 7%
  • Ladders, 5%
  • Customer Service, 4%
  • Data Entry, 4%

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