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Sustaining engineer vs senior process engineer

The differences between sustaining engineers and senior process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a sustaining engineer and a senior process engineer. Additionally, a senior process engineer has an average salary of $105,378, which is higher than the $88,351 average annual salary of a sustaining engineer.

The top three skills for a sustaining engineer include troubleshoot, lean six sigma and lean manufacturing. The most important skills for a senior process engineer are continuous improvement, project management, and data analysis.

Sustaining engineer vs senior process engineer overview

Sustaining EngineerSenior Process Engineer
Yearly salary$88,351$105,378
Hourly rate$42.48$50.66
Growth rate10%10%
Number of jobs57,40256,510
Job satisfaction--
Most common degreeBachelor's Degree, 75%Bachelor's Degree, 71%
Average age4242
Years of experience44

What does a sustaining engineer do?

A sustaining engineer is responsible for monitoring industrial operations, including the efficiency of processes and the performance of tools and equipment, ensuring high-quality deliverables for business objectives. Sustaining engineers evaluate the safety and security of the operations, strategizing techniques to manage potential hazards that may cause delays in the production. They also work with the management to identify opportunities to maximize productivity and maintain cost-reduction procedures, especially on materials and equipment. A sustaining engineer handles operational issues, as well as assessing incident reports for immediate resolution.

What does a senior process engineer do?

A Senior Process Engineer assesses a process efficiency, effectiveness, safety, and quality. They also conduct process improvement initiatives and custom product developments.

Sustaining engineer vs senior process engineer salary

Sustaining engineers and senior process engineers have different pay scales, as shown below.

Sustaining EngineerSenior Process Engineer
Average salary$88,351$105,378
Salary rangeBetween $68,000 And $114,000Between $82,000 And $134,000
Highest paying CitySan Francisco, CASan Francisco, CA
Highest paying stateWashingtonLouisiana
Best paying companyMetaApple
Best paying industryHealth CareEnergy

Differences between sustaining engineer and senior process engineer education

There are a few differences between a sustaining engineer and a senior process engineer in terms of educational background:

Sustaining EngineerSenior Process Engineer
Most common degreeBachelor's Degree, 75%Bachelor's Degree, 71%
Most common majorElectrical EngineeringChemical Engineering
Most common collegeNorthwestern UniversityUniversity of Michigan - Ann Arbor

Sustaining engineer vs senior process engineer demographics

Here are the differences between sustaining engineers' and senior process engineers' demographics:

Sustaining EngineerSenior Process Engineer
Average age4242
Gender ratioMale, 87.5% Female, 12.5%Male, 85.1% Female, 14.9%
Race ratioBlack or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.1% White, 65.9% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.3% White, 66.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between sustaining engineer and senior process engineer duties and responsibilities

Sustaining engineer example responsibilities.

  • Manage the deployment and implementation of IPX/IGX/BPX switches worldwide.
  • Manage all design and manufacturing operations through strict FDA, MDD quality system requirements.
  • Manage donations tracking and CRM software including outreach emails, mailings, printing, and mailing list management.
  • Manage the manufacturing of defense and aerospace electro-mechanical print circuit boards from prototype to production level.
  • Participate in DFM, DFT, and DFE processes for all new product introduction (s) (NPI).
  • Evaluate and specify perishable tooling for CNC machines.
  • Show more

Senior process engineer example responsibilities.

  • Manage customer complaint resolution, root cause analysis, maintaining conformance for ISO certification.
  • Utilize simplified SPC charting for critical processes.
  • Assist MRB team in reviewing non-conforming product.
  • Implement SPC and write ISO-9000 documents for all chemical processes.
  • Provide engineering explanation for low CPK issues and solve QA problems.
  • Maintain, troubleshoot, modify, and update process and design specification.
  • Show more

Sustaining engineer vs senior process engineer skills

Common sustaining engineer skills
  • Troubleshoot, 5%
  • Lean Six Sigma, 4%
  • Lean Manufacturing, 4%
  • Sigma, 4%
  • Solidworks, 4%
  • CAD, 4%
Common senior process engineer skills
  • Continuous Improvement, 6%
  • Project Management, 5%
  • Data Analysis, 4%
  • Process Improvement, 4%
  • Sigma, 4%
  • Process Design, 3%

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