Blender operator vs process operator

The differences between blender operators and process operators can be seen in a few details. Each job has different responsibilities and duties. Additionally, a process operator has an average salary of $37,996, which is higher than the $35,598 average annual salary of a blender operator.

The top three skills for a blender operator include basic math, math and food safety. The most important skills for a process operator are safety procedures, preventative maintenance, and team-oriented environment.

Blender operator vs process operator overview

	Blender Operator	Process Operator
Yearly salary	$35,598	$37,996
Hourly rate	$17.11	$18.27
Growth rate	2%	3%
Number of jobs	58,691	83,478
Job satisfaction	3	5
Most common degree	High School Diploma, 51%	Bachelor's Degree, 36%
Average age	44	46
Years of experience	-	2

What does a blender operator do?

A blender operator is primarily in charge of operating and adjusting blending machines while adhering to guidelines and safety protocols. The extent of their responsibilities varies upon their company or industry of employment, but it typically includes preparing and measuring materials, mixing components, and maintaining records as necessary. Moreover, a blender operator must maintain an active line of communication with co-workers and adhere to the company's safety standards and regulations for a smooth and efficient workflow.

What does a process operator do?

A process operator's role is to supervise all production operations in a manufacturing plant or similar setting. To ensure the efficiency and safety of the workforce and the workload, a process operator must regularly conduct inspections on the manufacturing processes and provide an assessment of the employees' progress. There are also duties that involve producing reports and presentations, keeping and updating data, performing audits, and managing work schedules. Furthermore, it is essential to maintain a healthy and safe environment for everyone, all while adhering and implementing the policies and regulations of the company.

Blender operator vs process operator salary

Blender operators and process operators have different pay scales, as shown below.

	Blender Operator	Process Operator
Average salary	$35,598	$37,996
Salary range	Between $28,000 And $44,000	Between $29,000 And $48,000
Highest paying City	Council Bluffs, IA	Grand Forks, ND
Highest paying state	Minnesota	Wyoming
Best paying company	Kemps	BWX Technologies
Best paying industry	Energy	Manufacturing

Differences between blender operator and process operator education

There are a few differences between a blender operator and a process operator in terms of educational background:

	Blender Operator	Process Operator
Most common degree	High School Diploma, 51%	Bachelor's Degree, 36%
Most common major	Business	Business
Most common college	-	Stanford University

Blender operator vs process operator demographics

Here are the differences between blender operators' and process operators' demographics:

	Blender Operator	Process Operator
Average age	44	46
Gender ratio	Male, 91.7% Female, 8.3%	Male, 70.1% Female, 29.9%
Race ratio	Black or African American, 9.2% Unknown, 3.9% Hispanic or Latino, 23.6% Asian, 4.3% White, 58.3% American Indian and Alaska Native, 0.8%	Black or African American, 11.7% Unknown, 4.1% Hispanic or Latino, 20.3% Asian, 4.5% White, 58.8% American Indian and Alaska Native, 0.7%
LGBT Percentage	7%	6%

Differences between blender operator and process operator duties and responsibilities

Blender operator example responsibilities.

Train in FDA GMP guidelines to insure safety, quality and purity product characteristics throughout the manufacturing processes.
Comply with FAA regulatory and ISO requirements.
Improve daily functions which require GMP certification by creating and implementing new processes and procedures.
Comply with all FDA and OSHA regulations to ensure a cleanly and sage work environment.
Follow recipes, mix products, transfer to tankers, CIP of all mix tanks and lines
Analyze failed components to determine reasons for imperfections and record results for review by QA manager.

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Process operator example responsibilities.

Manage distillation process to determine product specification compliance, and prepare unit for shutdown or turnaround process.
Climb ladders to inspect manholes, check temps, sometimes gather samples for lab analysis.
Demonstrate ability to perform basic math (add, subtract, multiply, divide, ratios, weights & measures).
Control product temperatures and monitor gauges.
Review FHA files for completeness and compliance.
Use of ladders, stairs, heavy lifting and temperature extremes.

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Blender operator vs process operator skills

Common blender operator skills

Basic Math, 8%
Math, 8%
Food Safety, 8%
Pallets, 6%
GMP, 5%
Cleanliness, 4%

Common process operator skills

Safety Procedures, 8%
Preventative Maintenance, 7%
Team-Oriented Environment, 7%
Ladders, 5%
Customer Service, 4%
Data Entry, 4%

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Updated January 8, 2025

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