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Controls engineer vs process engineer

The differences between controls engineers and process engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 4-6 years to become a controls engineer, becoming a process engineer takes usually requires 2-4 years. Additionally, a controls engineer has an average salary of $84,532, which is higher than the $82,443 average annual salary of a process engineer.

The top three skills for a controls engineer include C++, troubleshoot and UL. The most important skills for a process engineer are continuous improvement, sigma, and lean manufacturing.

Controls engineer vs process engineer overview

Controls EngineerProcess Engineer
Yearly salary$84,532$82,443
Hourly rate$40.64$39.64
Growth rate3%10%
Number of jobs50,20366,937
Job satisfaction44
Most common degreeBachelor's Degree, 67%Bachelor's Degree, 76%
Average age4542
Years of experience64

What does a controls engineer do?

A Controls Engineer is responsible for designing, developing, and supervising electrical control systems, machinery, and equipment. They oversee projects from initial concept to installation and commissioning.

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

Controls engineer vs process engineer salary

Controls engineers and process engineers have different pay scales, as shown below.

Controls EngineerProcess Engineer
Average salary$84,532$82,443
Salary rangeBetween $64,000 And $111,000Between $62,000 And $108,000
Highest paying CityPalo Alto, CARio Rancho, NM
Highest paying stateCaliforniaNew Mexico
Best paying companyAppleApple
Best paying industryAutomotiveTechnology

Differences between controls engineer and process engineer education

There are a few differences between a controls engineer and a process engineer in terms of educational background:

Controls EngineerProcess Engineer
Most common degreeBachelor's Degree, 67%Bachelor's Degree, 76%
Most common majorElectrical EngineeringChemical Engineering
Most common collegeGeorgia Institute of TechnologyNorthwestern University

Controls engineer vs process engineer demographics

Here are the differences between controls engineers' and process engineers' demographics:

Controls EngineerProcess Engineer
Average age4542
Gender ratioMale, 90.8% Female, 9.2%Male, 82.9% Female, 17.1%
Race ratioBlack or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.1% Asian, 14.5% White, 64.8% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%
LGBT Percentage6%4%

Differences between controls engineer and process engineer duties and responsibilities

Controls engineer example responsibilities.

  • Lead team to upgrade new syringe lines to current OSHA and NFPA safety standards.
  • Lead a team of 12 programmers to validate a common library of 70 DeltaV modules.
  • Promote to manage the advanced process control (APC) program, responsible for the generation of $30MM per year.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Design electrical controls using Allen-Bradley PLC for automatic filling of emergency breathing air bottles.
  • Complete system design, installation, troubleshooting and technical support of PC and PLC control automated and robotic manufacturing equipment.
  • Show more

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Controls engineer vs process engineer skills

Common controls engineer skills
  • C++, 8%
  • Troubleshoot, 6%
  • UL, 5%
  • Hmi Programming, 4%
  • MATLAB, 4%
  • Simulink, 4%
Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%

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