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Controls engineer vs senior controls engineer

The differences between controls engineers and senior controls engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 4-6 years to become both a controls engineer and a senior controls engineer. Additionally, a senior controls engineer has an average salary of $107,298, which is higher than the $84,532 average annual salary of a controls engineer.

The top three skills for a controls engineer include C++, troubleshoot and UL. The most important skills for a senior controls engineer are control systems, HMI, and C++.

Controls engineer vs senior controls engineer overview

Controls EngineerSenior Controls Engineer
Yearly salary$84,532$107,298
Hourly rate$40.64$51.59
Growth rate3%3%
Number of jobs50,20339,440
Job satisfaction4-
Most common degreeBachelor's Degree, 67%Bachelor's Degree, 66%
Average age4545
Years of experience66

What does a controls engineer do?

A Controls Engineer is responsible for designing, developing, and supervising electrical control systems, machinery, and equipment. They oversee projects from initial concept to installation and commissioning.

What does a senior controls engineer do?

A senior controls engineer specializes in designing and developing control systems in various industries. Their responsibilities typically include identifying and understanding the company's needs, producing prototypes and test structures, gathering and analyzing data to identify areas needing improvement, implementing solutions in vulnerable areas, and providing technical support when necessary. Furthermore, as a senior controls engineer, it is essential to lead and serve as a mentor to junior engineers, all while enforcing the company's policies and regulations.

Controls engineer vs senior controls engineer salary

Controls engineers and senior controls engineers have different pay scales, as shown below.

Controls EngineerSenior Controls Engineer
Average salary$84,532$107,298
Salary rangeBetween $64,000 And $111,000Between $82,000 And $138,000
Highest paying CityPalo Alto, CASan Francisco, CA
Highest paying stateCaliforniaCalifornia
Best paying companyAppleSagent Pharmaceuticals
Best paying industryAutomotiveAutomotive

Differences between controls engineer and senior controls engineer education

There are a few differences between a controls engineer and a senior controls engineer in terms of educational background:

Controls EngineerSenior Controls Engineer
Most common degreeBachelor's Degree, 67%Bachelor's Degree, 66%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegeGeorgia Institute of TechnologyUniversity of Pennsylvania

Controls engineer vs senior controls engineer demographics

Here are the differences between controls engineers' and senior controls engineers' demographics:

Controls EngineerSenior Controls Engineer
Average age4545
Gender ratioMale, 90.8% Female, 9.2%Male, 84.6% Female, 15.4%
Race ratioBlack or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.1% Asian, 14.5% White, 64.8% American Indian and Alaska Native, 0.2%Black or African American, 4.7% Unknown, 4.7% Hispanic or Latino, 10.9% Asian, 14.5% White, 64.9% American Indian and Alaska Native, 0.2%
LGBT Percentage6%6%

Differences between controls engineer and senior controls engineer duties and responsibilities

Controls engineer example responsibilities.

  • Lead team to upgrade new syringe lines to current OSHA and NFPA safety standards.
  • Lead a team of 12 programmers to validate a common library of 70 DeltaV modules.
  • Promote to manage the advanced process control (APC) program, responsible for the generation of $30MM per year.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Design electrical controls using Allen-Bradley PLC for automatic filling of emergency breathing air bottles.
  • Complete system design, installation, troubleshooting and technical support of PC and PLC control automated and robotic manufacturing equipment.
  • Show more

Senior controls engineer example responsibilities.

  • Manage all G/L, A/R, A/P, bank, loans and equity accounts.
  • Design reporting system using MatLab program to automate daily and weekly report.
  • Lead the management team in implementing MISys which fully intergrade QuickBooks regarding the manufacturing process.
  • Manage all aspects of business start-up, advance daily accounting, and month- and year-end functions.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Develop motion control code to communicate with an Allen-Bradley PLC through TCP/IP.
  • Show more

Controls engineer vs senior controls engineer skills

Common controls engineer skills
  • C++, 8%
  • Troubleshoot, 6%
  • UL, 5%
  • Hmi Programming, 4%
  • MATLAB, 4%
  • Simulink, 4%
Common senior controls engineer skills
  • Control Systems, 11%
  • HMI, 9%
  • C++, 7%
  • Allen-Bradley, 6%
  • SCADA, 5%
  • MATLAB, 4%

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