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Failure analysis engineer vs process engineer

The differences between failure analysis engineers and process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a failure analysis engineer and a process engineer. Additionally, a failure analysis engineer has an average salary of $91,071, which is higher than the $82,443 average annual salary of a process engineer.

The top three skills for a failure analysis engineer include corrective action, failure analysis and data analysis. The most important skills for a process engineer are continuous improvement, sigma, and lean manufacturing.

Failure analysis engineer vs process engineer overview

Failure Analysis EngineerProcess Engineer
Yearly salary$91,071$82,443
Hourly rate$43.78$39.64
Growth rate10%10%
Number of jobs43,27566,937
Job satisfaction-4
Most common degreeBachelor's Degree, 65%Bachelor's Degree, 76%
Average age4242
Years of experience44

What does a failure analysis engineer do?

A failure analysis engineer is responsible for conducting quality control checks on operational business processes, identifying inconsistencies and errors, and writing recommendations to address failures and increase efficiency. Failure analysis engineers analyze incident reports of operational issues, assisting the technology team in designing high-performing software applications and network systems to support business functions and requirements. They also support the end-users in resolving issues, writing resolution, and creating instructional manuals for reference. A failure analysis engineer should have excellent technical skills, as well as intensive knowledge of engineering products and services.

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

Failure analysis engineer vs process engineer salary

Failure analysis engineers and process engineers have different pay scales, as shown below.

Failure Analysis EngineerProcess Engineer
Average salary$91,071$82,443
Salary rangeBetween $66,000 And $124,000Between $62,000 And $108,000
Highest paying CitySan Francisco, CARio Rancho, NM
Highest paying stateCaliforniaNew Mexico
Best paying companyMetaApple
Best paying industryTechnologyTechnology

Differences between failure analysis engineer and process engineer education

There are a few differences between a failure analysis engineer and a process engineer in terms of educational background:

Failure Analysis EngineerProcess Engineer
Most common degreeBachelor's Degree, 65%Bachelor's Degree, 76%
Most common majorElectrical EngineeringChemical Engineering
Most common collegeCalifornia State Polytechnic University, PomonaNorthwestern University

Failure analysis engineer vs process engineer demographics

Here are the differences between failure analysis engineers' and process engineers' demographics:

Failure Analysis EngineerProcess Engineer
Average age4242
Gender ratioMale, 83.7% Female, 16.3%Male, 82.9% Female, 17.1%
Race ratioBlack or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.5% Asian, 15.5% White, 65.7% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between failure analysis engineer and process engineer duties and responsibilities

Failure analysis engineer example responsibilities.

  • Manage Jenkins security by providing specific access to authorize developers/testers using project base matrix authorization strategy.
  • Create numerous Java and C++ base reusable components for both GUI and system services.
  • Lead team of engineers and technicians in the populating of FMEA failure modes and effects data.
  • Complete die-level electrical analysis on defective IC's from quality failures, customer returns, reliability testing and yield improvement.
  • Use a variety of strong acids and bases for package/IC etching.
  • Assemble electronic cash registers, network servers and install OS and test.
  • Show more

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Failure analysis engineer vs process engineer skills

Common failure analysis engineer skills
  • Corrective Action, 10%
  • Failure Analysis, 5%
  • Data Analysis, 5%
  • Test Equipment, 5%
  • Failure Analysis Techniques, 4%
  • IC, 4%
Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%

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