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Lean manufacturing engineer vs process engineer

The differences between lean manufacturing engineers and process engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a lean manufacturing engineer, becoming a process engineer takes usually requires 2-4 years. Additionally, a process engineer has an average salary of $82,443, which is higher than the $75,994 average annual salary of a lean manufacturing engineer.

The top three skills for a lean manufacturing engineer include lean manufacturing, kaizen events and process improvement. The most important skills for a process engineer are continuous improvement, sigma, and lean manufacturing.

Lean manufacturing engineer vs process engineer overview

Lean Manufacturing EngineerProcess Engineer
Yearly salary$75,994$82,443
Hourly rate$36.54$39.64
Growth rate10%10%
Number of jobs59,19366,937
Job satisfaction-4
Most common degreeBachelor's Degree, 76%Bachelor's Degree, 76%
Average age4342
Years of experience24

What does a lean manufacturing engineer do?

Lean manufacturing engineers are engineering professionals who are responsible for executing the lean manufacturing method, a process that reduces waste in a manufacturing system without sacrificing productivity. These engineers must utilize lean tools and train all plant personnel about using these tools to identify wastes and reduce costs. They must lead the process improvement teams to initiate activities that eliminate waste in all aspects of the operation. Lean manufacturing engineers must also perform cost or benefit analysts to determine the return of investment (ROI) of capital expenditures and project initiatives.

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

Lean manufacturing engineer vs process engineer salary

Lean manufacturing engineers and process engineers have different pay scales, as shown below.

Lean Manufacturing EngineerProcess Engineer
Average salary$75,994$82,443
Salary rangeBetween $59,000 And $97,000Between $62,000 And $108,000
Highest paying CityMilpitas, CARio Rancho, NM
Highest paying stateCaliforniaNew Mexico
Best paying companyStrykerApple
Best paying industryFinanceTechnology

Differences between lean manufacturing engineer and process engineer education

There are a few differences between a lean manufacturing engineer and a process engineer in terms of educational background:

Lean Manufacturing EngineerProcess Engineer
Most common degreeBachelor's Degree, 76%Bachelor's Degree, 76%
Most common majorIndustrial EngineeringChemical Engineering
Most common collegeNorthwestern UniversityNorthwestern University

Lean manufacturing engineer vs process engineer demographics

Here are the differences between lean manufacturing engineers' and process engineers' demographics:

Lean Manufacturing EngineerProcess Engineer
Average age4342
Gender ratioMale, 84.4% Female, 15.6%Male, 82.9% Female, 17.1%
Race ratioBlack or African American, 4.2% Unknown, 4.7% Hispanic or Latino, 10.5% Asian, 17.1% White, 63.1% American Indian and Alaska Native, 0.3%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%
LGBT Percentage5%4%

Differences between lean manufacturing engineer and process engineer duties and responsibilities

Lean manufacturing engineer example responsibilities.

  • Lead several independent, cross-functional projects and improve manufacturing quality, reduce cost, ensure environment are supported and FDA compliant.
  • Develop the Kanban system base upon customer demand to reduce inventory, overproduction and increase cycle times.
  • Update and clarify processes as needed to ensure they conform to ISO, GMP and FDA standards.
  • Support implementation infrastructure of Kanban system to the production floor.
  • Compile and update documentation require by OSHA and ISO certification.
  • Champion ergonomics evaluation team, assess manufacturing projects for ergonomic risk and generate solutions to resolve or mitigate risk exposure.
  • Show more

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Lean manufacturing engineer vs process engineer skills

Common lean manufacturing engineer skills
  • Lean Manufacturing, 15%
  • Kaizen Events, 7%
  • Process Improvement, 6%
  • Sigma, 5%
  • Kanban, 5%
  • PDCA, 4%
Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%

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