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Process design engineer vs senior process engineer

The differences between process design engineers and senior process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a process design engineer and a senior process engineer. Additionally, a senior process engineer has an average salary of $105,378, which is higher than the $89,834 average annual salary of a process design engineer.

The top three skills for a process design engineer include project management, process engineering and CAD. The most important skills for a senior process engineer are continuous improvement, project management, and data analysis.

Process design engineer vs senior process engineer overview

Process Design EngineerSenior Process Engineer
Yearly salary$89,834$105,378
Hourly rate$43.19$50.66
Growth rate10%10%
Number of jobs93,78856,510
Job satisfaction--
Most common degreeBachelor's Degree, 72%Bachelor's Degree, 71%
Average age4242
Years of experience44

What does a process design engineer do?

A Process Design Engineer designs various products, including required calculation, component selection, and determining the methods of construction. They are responsible for the safety management of the projects.

What does a senior process engineer do?

A Senior Process Engineer assesses a process efficiency, effectiveness, safety, and quality. They also conduct process improvement initiatives and custom product developments.

Process design engineer vs senior process engineer salary

Process design engineers and senior process engineers have different pay scales, as shown below.

Process Design EngineerSenior Process Engineer
Average salary$89,834$105,378
Salary rangeBetween $69,000 And $116,000Between $82,000 And $134,000
Highest paying CitySan Francisco, CASan Francisco, CA
Highest paying stateTexasLouisiana
Best paying companyAppleApple
Best paying industryEnergyEnergy

Differences between process design engineer and senior process engineer education

There are a few differences between a process design engineer and a senior process engineer in terms of educational background:

Process Design EngineerSenior Process Engineer
Most common degreeBachelor's Degree, 72%Bachelor's Degree, 71%
Most common majorChemical EngineeringChemical Engineering
Most common collegeNorthwestern UniversityUniversity of Michigan - Ann Arbor

Process design engineer vs senior process engineer demographics

Here are the differences between process design engineers' and senior process engineers' demographics:

Process Design EngineerSenior Process Engineer
Average age4242
Gender ratioMale, 80.8% Female, 19.2%Male, 85.1% Female, 14.9%
Race ratioBlack or African American, 4.2% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.2% White, 66.1% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.3% White, 66.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process design engineer and senior process engineer duties and responsibilities

Process design engineer example responsibilities.

  • Manage the development of the next generation products base on existing refrigerants and CO2 system including prototyping and initial manufacturing run.
  • Train with (and used extensively) Hitachi SEM.
  • Facilitate HAZOP reviews and take lead responsibility for resolving issues.
  • Create multiple SolidWorks assemblies to ensure parts fit within tolerance ranges.
  • Apply image processing (using ImageJ) to analyse SEM image data.
  • Design sheet metal assemblies in SolidWorks, complete drawings for these large assemblies.
  • Show more

Senior process engineer example responsibilities.

  • Manage customer complaint resolution, root cause analysis, maintaining conformance for ISO certification.
  • Utilize simplified SPC charting for critical processes.
  • Assist MRB team in reviewing non-conforming product.
  • Implement SPC and write ISO-9000 documents for all chemical processes.
  • Provide engineering explanation for low CPK issues and solve QA problems.
  • Maintain, troubleshoot, modify, and update process and design specification.
  • Show more

Process design engineer vs senior process engineer skills

Common process design engineer skills
  • Project Management, 6%
  • Process Engineering, 6%
  • CAD, 5%
  • IDS, 4%
  • Sigma, 4%
  • Process Improvement, 4%
Common senior process engineer skills
  • Continuous Improvement, 6%
  • Project Management, 5%
  • Data Analysis, 4%
  • Process Improvement, 4%
  • Sigma, 4%
  • Process Design, 3%

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