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Process development engineer vs senior process engineer

The differences between process development engineers and senior process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a process development engineer and a senior process engineer. Additionally, a senior process engineer has an average salary of $105,378, which is higher than the $89,754 average annual salary of a process development engineer.

The top three skills for a process development engineer include data analysis, DOE and R. The most important skills for a senior process engineer are continuous improvement, project management, and data analysis.

Process development engineer vs senior process engineer overview

Process Development EngineerSenior Process Engineer
Yearly salary$89,754$105,378
Hourly rate$43.15$50.66
Growth rate10%10%
Number of jobs118,61656,510
Job satisfaction--
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 71%
Average age4242
Years of experience44

What does a process development engineer do?

A Process Development Engineer creates and implements process technology for product manufacturing to optimize workflow, improve operating capabilities, and help ensure workers' safety. They help enhance the speed and quality of processing from a variety of industries, such as mining or manufacturing.

What does a senior process engineer do?

A Senior Process Engineer assesses a process efficiency, effectiveness, safety, and quality. They also conduct process improvement initiatives and custom product developments.

Process development engineer vs senior process engineer salary

Process development engineers and senior process engineers have different pay scales, as shown below.

Process Development EngineerSenior Process Engineer
Average salary$89,754$105,378
Salary rangeBetween $70,000 And $114,000Between $82,000 And $134,000
Highest paying CitySanta Rosa, CASan Francisco, CA
Highest paying stateWashingtonLouisiana
Best paying companyAppleApple
Best paying industryManufacturingEnergy

Differences between process development engineer and senior process engineer education

There are a few differences between a process development engineer and a senior process engineer in terms of educational background:

Process Development EngineerSenior Process Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 71%
Most common majorChemical EngineeringChemical Engineering
Most common collegeNorthwestern UniversityUniversity of Michigan - Ann Arbor

Process development engineer vs senior process engineer demographics

Here are the differences between process development engineers' and senior process engineers' demographics:

Process Development EngineerSenior Process Engineer
Average age4242
Gender ratioMale, 81.2% Female, 18.8%Male, 85.1% Female, 14.9%
Race ratioBlack or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.5% Asian, 15.3% White, 65.9% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.3% White, 66.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process development engineer and senior process engineer duties and responsibilities

Process development engineer example responsibilities.

  • Manage implementation of improve paste compounding (including extrusion) process.
  • Perform process validation and product qualification per FDA standards for medical device submissions.
  • Perform IQ, OQ and PQ on the fixtures and equipment used.
  • Own and maintain product BOM, and operator instruction through prototype and pilot runs.
  • Draft and design layouts of materials and products using SOLIDWORKS 3D and AUTOCAD to company standards.
  • Participate in design reviews, product and process FMEA's and relate drug development management processes.
  • Show more

Senior process engineer example responsibilities.

  • Manage customer complaint resolution, root cause analysis, maintaining conformance for ISO certification.
  • Utilize simplified SPC charting for critical processes.
  • Assist MRB team in reviewing non-conforming product.
  • Implement SPC and write ISO-9000 documents for all chemical processes.
  • Provide engineering explanation for low CPK issues and solve QA problems.
  • Maintain, troubleshoot, modify, and update process and design specification.
  • Show more

Process development engineer vs senior process engineer skills

Common process development engineer skills
  • Data Analysis, 6%
  • DOE, 5%
  • R, 4%
  • Process Engineering, 4%
  • Statistical Analysis, 4%
  • FDA, 4%
Common senior process engineer skills
  • Continuous Improvement, 6%
  • Project Management, 5%
  • Data Analysis, 4%
  • Process Improvement, 4%
  • Sigma, 4%
  • Process Design, 3%

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