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Process engineer vs process control engineer

The differences between process engineers and process control engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a process engineer and a process control engineer. Additionally, a process control engineer has an average salary of $87,430, which is higher than the $82,443 average annual salary of a process engineer.

The top three skills for a process engineer include continuous improvement, sigma and lean manufacturing. The most important skills for a process control engineer are PLC, HMI, and control systems.

Process engineer vs process control engineer overview

Process EngineerProcess Control Engineer
Yearly salary$82,443$87,430
Hourly rate$39.64$42.03
Growth rate10%10%
Number of jobs66,93784,749
Job satisfaction4-
Most common degreeBachelor's Degree, 76%Bachelor's Degree, 79%
Average age4242
Years of experience44

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

What does a process control engineer do?

In the manufacturing industry, a process control engineer specializes in planning and executing quality control processes in a company, ensuring that every equipment is working safely and efficiently. Their responsibilities revolve around monitoring and inspecting systems and machinery, coordinating with various department staff, devising strategies to improve processes, and recommending solutions for optimal services. A process control engineer may also respond to inquiries and concerns, resolving issues promptly. Furthermore, there are instances when a process control engineer must produce progress reports, presentations, and assessments.

Process engineer vs process control engineer salary

Process engineers and process control engineers have different pay scales, as shown below.

Process EngineerProcess Control Engineer
Average salary$82,443$87,430
Salary rangeBetween $62,000 And $108,000Between $66,000 And $114,000
Highest paying CityRio Rancho, NMFremont, CA
Highest paying stateNew MexicoCalifornia
Best paying companyAppleKoch Fertilizer
Best paying industryTechnologyEnergy

Differences between process engineer and process control engineer education

There are a few differences between a process engineer and a process control engineer in terms of educational background:

Process EngineerProcess Control Engineer
Most common degreeBachelor's Degree, 76%Bachelor's Degree, 79%
Most common majorChemical EngineeringChemical Engineering
Most common collegeNorthwestern UniversityNorthwestern University

Process engineer vs process control engineer demographics

Here are the differences between process engineers' and process control engineers' demographics:

Process EngineerProcess Control Engineer
Average age4242
Gender ratioMale, 82.9% Female, 17.1%Male, 87.0% Female, 13.0%
Race ratioBlack or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%Black or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.7% Asian, 13.3% White, 66.1% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process engineer and process control engineer duties and responsibilities

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Process control engineer example responsibilities.

  • Design a PID controller to manage temperature and flow disturbances.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Design PLC base process control systems for hazardous locations waste gas destruction thermal oxidizers used in natural gas processing facilities.
  • Create 3D model designs for new projects using solidworks.
  • Validate process to ensure products meet GMP and GAMP standards.
  • Participate in HAZOP and LOPA meetings to assure all relate comments are properly note.
  • Show more

Process engineer vs process control engineer skills

Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%
Common process control engineer skills
  • PLC, 10%
  • HMI, 7%
  • Control Systems, 5%
  • Troubleshoot, 5%
  • Allen-Bradley, 4%
  • DCS, 4%

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