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Process engineer vs senior process engineer

The differences between process engineers and senior process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a process engineer and a senior process engineer. Additionally, a senior process engineer has an average salary of $105,378, which is higher than the $82,443 average annual salary of a process engineer.

The top three skills for a process engineer include continuous improvement, sigma and lean manufacturing. The most important skills for a senior process engineer are continuous improvement, project management, and data analysis.

Process engineer vs senior process engineer overview

Process EngineerSenior Process Engineer
Yearly salary$82,443$105,378
Hourly rate$39.64$50.66
Growth rate10%10%
Number of jobs66,93756,510
Job satisfaction4-
Most common degreeBachelor's Degree, 76%Bachelor's Degree, 71%
Average age4242
Years of experience44

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

What does a senior process engineer do?

A Senior Process Engineer assesses a process efficiency, effectiveness, safety, and quality. They also conduct process improvement initiatives and custom product developments.

Process engineer vs senior process engineer salary

Process engineers and senior process engineers have different pay scales, as shown below.

Process EngineerSenior Process Engineer
Average salary$82,443$105,378
Salary rangeBetween $62,000 And $108,000Between $82,000 And $134,000
Highest paying CityRio Rancho, NMSan Francisco, CA
Highest paying stateNew MexicoLouisiana
Best paying companyAppleApple
Best paying industryTechnologyEnergy

Differences between process engineer and senior process engineer education

There are a few differences between a process engineer and a senior process engineer in terms of educational background:

Process EngineerSenior Process Engineer
Most common degreeBachelor's Degree, 76%Bachelor's Degree, 71%
Most common majorChemical EngineeringChemical Engineering
Most common collegeNorthwestern UniversityUniversity of Michigan - Ann Arbor

Process engineer vs senior process engineer demographics

Here are the differences between process engineers' and senior process engineers' demographics:

Process EngineerSenior Process Engineer
Average age4242
Gender ratioMale, 82.9% Female, 17.1%Male, 85.1% Female, 14.9%
Race ratioBlack or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.3% White, 66.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process engineer and senior process engineer duties and responsibilities

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Senior process engineer example responsibilities.

  • Manage customer complaint resolution, root cause analysis, maintaining conformance for ISO certification.
  • Utilize simplified SPC charting for critical processes.
  • Assist MRB team in reviewing non-conforming product.
  • Implement SPC and write ISO-9000 documents for all chemical processes.
  • Provide engineering explanation for low CPK issues and solve QA problems.
  • Maintain, troubleshoot, modify, and update process and design specification.
  • Show more

Process engineer vs senior process engineer skills

Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%
Common senior process engineer skills
  • Continuous Improvement, 6%
  • Project Management, 5%
  • Data Analysis, 4%
  • Process Improvement, 4%
  • Sigma, 4%
  • Process Design, 3%

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