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Chemical operator vs pilot plant operator

The differences between chemical operators and pilot plant operators can be seen in a few details. Each job has different responsibilities and duties. It typically takes 4-6 years to become both a chemical operator and a pilot plant operator. Additionally, a pilot plant operator has an average salary of $42,462, which is higher than the $40,526 average annual salary of a chemical operator.

The top three skills for a chemical operator include safety procedures, math and process equipment. The most important skills for a pilot plant operator are powerpoint, NAS, and federal aviation administration.

Chemical operator vs pilot plant operator overview

Chemical OperatorPilot Plant Operator
Yearly salary$40,526$42,462
Hourly rate$19.48$20.41
Growth rate4%-7%
Number of jobs36,52237,804
Job satisfaction--
Most common degreeHigh School Diploma, 35%Bachelor's Degree, 60%
Average age4747
Years of experience66

What does a chemical operator do?

A chemical operator is responsible for maintaining heavy machines and equipment for chemical processing operations. Chemical operators inspect machinery for any malfunctions, perform immediate repairs, and replace defective components as needed to ensure the equipment's safety and efficiency. They carefully handle chemicals, observe the mixing process, and support process development by assisting on strategic procedures to maximize productivity and plan initiatives. A chemical operator must adhere to the safety protocols of the production, especially on storing chemicals, recording information to the database, and operating machines.

What does a pilot plant operator do?

Pilot plant operators are responsible for the preparation of chemical solutions through standardized formulas to design, test, and validate experimental apparatus or production technology needed for the development of new products or processes. The pilot plants aid engineers in the decision-making about new technologies or other process configurations. The operator's role is to clean or sterilize and maintain laboratory equipment and to evaluate product quality to comply with the standards and specifications.

Chemical operator vs pilot plant operator salary

Chemical operators and pilot plant operators have different pay scales, as shown below.

Chemical OperatorPilot Plant Operator
Average salary$40,526$42,462
Salary rangeBetween $31,000 And $51,000Between $27,000 And $65,000
Highest paying CityNew York, NY-
Highest paying stateNew York-
Best paying companyWestinghouse Appliances Australia-
Best paying industryPharmaceutical-

Differences between chemical operator and pilot plant operator education

There are a few differences between a chemical operator and a pilot plant operator in terms of educational background:

Chemical OperatorPilot Plant Operator
Most common degreeHigh School Diploma, 35%Bachelor's Degree, 60%
Most common majorBusinessChemical Engineering
Most common collegeStanford UniversityUniversity of Cincinnati

Chemical operator vs pilot plant operator demographics

Here are the differences between chemical operators' and pilot plant operators' demographics:

Chemical OperatorPilot Plant Operator
Average age4747
Gender ratioMale, 91.1% Female, 8.9%Male, 79.0% Female, 21.0%
Race ratioBlack or African American, 10.7% Unknown, 4.8% Hispanic or Latino, 19.3% Asian, 4.3% White, 60.0% American Indian and Alaska Native, 0.8%Black or African American, 8.6% Unknown, 4.9% Hispanic or Latino, 19.5% Asian, 4.9% White, 61.2% American Indian and Alaska Native, 0.9%
LGBT Percentage11%11%

Differences between chemical operator and pilot plant operator duties and responsibilities

Chemical operator example responsibilities.

  • Manage multiple large volume fermentation tanks simultaneously.
  • Add dye to chemical to be mix.
  • Mix chemicals together to make a base for dye.
  • License by the NRC for operation of facility reactor.
  • Provide the QC lab with batch samples as instructed by formula cards for quality disposition.
  • Use Hmi's to control the product being make and sending it to storage tanks.
  • Show more

Pilot plant operator example responsibilities.

  • Develop and manage a comprehensive vendor qualification program to support the GMP manufacture of vaccine products.
  • Set up and maintain distillation columns.
  • Utilize GC's for routine process analysis.
  • perform corrective and preventative maintenance of DCS.
  • Perform LOTO procedures and issue hot work and confine entry permits.
  • Operate and maintain the batch plant including drycast and wetcast mixers.
  • Show more

Chemical operator vs pilot plant operator skills

Common chemical operator skills
  • Safety Procedures, 8%
  • Math, 5%
  • Process Equipment, 5%
  • Basic Math, 4%
  • Minor Maintenance, 4%
  • Troubleshoot, 4%
Common pilot plant operator skills
  • PowerPoint, 19%
  • NAS, 13%
  • Federal Aviation Administration, 13%
  • Voice Commands, 11%
  • Air Traffic Control, 10%
  • GMP, 5%

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