Job - Senior Instrumentation and ControlsEngineer
Salary - $110,000 - $130,000 per annum.
Job Type - Full-time
Our client is seeking a Senior Instrumentation & ControlsEngineer to support and help lead their growing I&C team.
This is a senior-level role ideal for someone looking to combine technical project execution with mentorship and leadership. The successful candidate will collaborate closely with the I&C Manager, overseeing controls design, programming, and commissioning across a variety of advanced industrial and process-related projects.
The Senior I&C Engineer will ideally have the following attributes:
Bachelor's Degree (or equivalent) in Electrical Engineering.
8+ years of experience in PLC-based controls system design, programming, and commissioning.
Proficiency in AutoCAD Electrical and electrical schematic design.
Extensive hands-on experience programming PLCs (Allen Bradley, Siemens, GE, Wago, etc.) and configuring HMIs.
Proven ability to interpret and develop P&IDs, wiring schematics, control panel layouts, and system architecture.
Experience in field commissioning, including I/O checkout, instrumentation calibration, and PID tuning.
Strong communication skills with prior leadership or mentorship experience preferred.
Experience with engine test cell instrumentation and controls is highly desirable.
Capable of balancing multiple projects and delivering responsive, client-focused service.
Willingness to travel (25-40%) for design reviews, equipment installation, and system start-up.
The Senior I&C Engineer duties will involve:
Supporting and mentoring a Michigan-based I&C team under the direction of the I&C Manager.
Designing and reviewing system architectures, P&IDs, and control sequences.
Programming PLCs and HMIs, and integrating controls across custom-engineered systems.
Developing bills of material (BOMs), instrument indexes, panel layouts, and wiring diagrams.
Preparing technical documentation such as scope of work packages and contractor tools.
Leading system testing and validation activities in-house and at customer sites.
Executing field commissioning, I/O checkout, and instrumentation tuning.
Ensuring systems operate according to design intent and delivering high-performance results.
For more information about this Senior Instrumentation & ControlsEngineer position, please apply or contact Jack Smillie at *******************, who will be happy to provide further details on this opportunity.
Many thanks,
Premier Group
$110k-130k yearly 2d ago
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Printed Circuit Board Design Engineer
Global Connect Technologies 4.4
Controls engineer job in Warren, MI
PCB eCAD Engineer should be able to take complete ownership of PCB eCAD design activities, customer/ team interaction and Final Delivery.
Job description
• Experience in PCB ECAD design using Siemens Xpedition Layout and DxDesigner VX (Mandatory)
• Knowledge in PCB eCAD & Library using EDM flow.
• Experience in Constraints editor System, Fablink (Panelisation), Variant manager, Drawing Editor
• Strong Design knowledge from schematics to Gerber.
• Experience in Digital, Analog & Mixed signal designs.
• Knowledge on Routing High speed PCB, Power plane, Creepages and clearance, length matching
• Knowledge on High-speed interfaces such (SATA, DDR4, DDR5, USB, Ethernet, PCIe, PMIC etc)
• Knowledge on RF boards
• Good knowledge in Industry standards and manufacturing.
• Documentation and Gerber release.
Responsibilities:
• PCB Placement, Constraint settings, Layer stackup, Power planes.
• Electrical nets routing and length matching.
• Documentation and Gerber release.
• Interaction with customers and cross functional teams.
• Guide and support team members
Requirements
• BS/BA or AS/AA and 8-10 years related experience
• Good communication skills in English, ability to work in a team environment
$89k-116k yearly est. 2d ago
Electrical Control Engineer
SolÜ Technology Partners
Controls engineer job in Saginaw, MI
We are seeking an experienced Electrical ControlsEngineer to design, develop, and implement control systems for industrial applications, with a focus on chemical and plastics processes. The ideal candidate will have strong expertise in PLC programming, HMI development, electrical design, and troubleshooting, along with a solid understanding of industry standards.
Responsibilities
• Design and develop control systems utilizing:
o Relay/Ladder logic and discrete PID controllers
o PLC/HMI interfaces and communication links
• Create and modify electrical drawings using AutoCAD Electrical
• Design junction boxes, wiring diagrams, local operator panels, and main power panels
• Ensure compliance with NEC/IEC standards and symbols
• Integrate hydraulics and pneumatics into control systems
• Troubleshoot and debug control systems during development and commissioning
• Develop project cost estimates, timelines, and provide Bills of Material for manufacturing
• Collaborate with cross-functional teams to support chemical or plastics process applications
• Provide occasional field service support (domestic and international)
Qualifications
• Bachelor's Degree in Electrical Engineering (preferred)
• 5-7 years of experience in control system design and implementation
• Proficiency in:
o Relay/Ladder logic programming
o Discrete PID control
o PLC/HMI interface development
• Knowledge of NEC/IEC standards and electrical symbols
• Experience with hydraulics and pneumatics integration
• Strong troubleshooting and debugging skills
• AutoCAD Electrical proficiency
• Ability to develop cost estimates and timelines
• Chemical or plastics process experience required; additional experience is a plus
• Allen-Bradley (Rockwell) experience preferred (Siemens or other platforms considered)
$69k-89k yearly est. 23h ago
Vision Controls Engineer II
Lear Corporation 4.8
Controls engineer job in Southfield, MI
Lear For You
We work hard for the people who work for us. We champion our teams. We foster collaboration, inclusion, respect and excellence. What we are trying to say is we want to be more for you.
We are your path to a better career, a better future, and a better you.
Our teams have invented groundbreaking technologies, flawlessly manufactured millions of products and earned a long list of awards. Year after year, we are one of the World's Most Admired Companies.
Our teams are the secret to our success. They are empowered, inventive and inclusive. Passionate about their craft. Driven to succeed. Because we all understand that we must work together to win.
Are you ready for a better career? A better future?
We're Lear For You.
VISION CONROLS ENGINEER II
SOUTHFIELD, MI - WORLD HEADQUARTERS
NATURE OF WORK: The Vision ControlsEngineer II will be Lear's expert engineer for all vision applications. The candidate will use their vast knowledge, experience, and resourcefulness to choose the correct vision system for each application. The candidate will develop the concept, design the system, install, train the receiving plant, and provide support for the vision system post handoff to the plant.
EXAMPLES OF WORK PERFORMED (The following duties are typical for this classification. However, any one position may not include all duties listed, nor do the examples cover all duties which may be performed.)
Following health, safety, environmental regulations, and safety protocols, (LOTO)
Building mutual trust, respect, and cooperation among all team members
Communicating across cross-functional groups
Being responsible for projects from technical specification to startup support
Designing and developing all aspects of vision control systems, equipment, and programming using Lear standards and build upon with innovative ideas
Writing, implementing, and debugging PLC software
Providing support to existing Lear vision equipment globally
Developing contingency and disaster recovery plans
Creating training documentation
MINIMUM QUALIFICATIONS:
Three years' experience in a controls/vision engineering role.
Must be a self-starter, team player, work well with others, and have a positive attitude
Must be a creative thinker, results oriented, focused, and attentive to detail and accuracy
Proficient in RSLogix5000, Studio5000, and FactoryTalk View Studio
Knowledgeable of Keyence, & Cognex cameras
Must have ability to prioritize, multi-task and meet deadlines
C+ or C++ Programming capabilities
Knowledge on machine learning with AI capabilities
Self-driven and willingness to work long hours during installations, if required
Willingness to travel globally - up to 30-50%
Lear Corporation is an Equal Opportunity Employer, committed to a diverse workplace.
Applicants must submit their resume for consideration using our applicant tracking system. Due to the high volume of applications received, only candidates selected for interviews will be contacted. Candidates must be legally authorized to work in the United States without sponsorship. Unsolicited resumes from search firms or employment agencies, or similar, will not be paid a fee and will become the property of Lear Corporation.
$89k-107k yearly est. 2d ago
EV Controls Engineer
CNH Industrial 4.7
Controls engineer job in Livonia, MI
Job Family for Posting: Engineering Job Type for Job Posting: Full Time Apply now * Apply Now * Start applying with LinkedIn Start Please wait... About Us Innovation. Sustainability. Productivity. This is how we are Breaking New Ground in our mission to sustainably advance the noble work of farmers and builders everywhere. With a growing global population and increased demands on resources, our products are instrumental to feeding and sheltering the world.
From developing products that run on alternative power to productivity-enhancing precision tech, we are delivering solutions that benefit people - and they are possible thanks to people like you. If the opportunity to build your skills as part of a collaborative, global team excites you, you're in the right place.
Grow a Career. Build a Future!
Be part of this company at the forefront of agriculture and construction, that passionately innovates to drive customer efficiency and success. And we know innovation can't happen without collaboration. So, everything we do at CNH Industrial is about reaching new heights as one team, always delivering for the good of our customers. #LI-DNI
Key Responsibilities
Duties: The EV ControlsEngineer at CNH Industrial America LLC in Livonia, MI will develop electrical drivetrain system controls algorithm for new hybrid drivetrain and BEV projects. Identify and implement efficient control strategies to manage multiple energy flows across the electrified drivetrain-including interactions with high-voltage battery systems. Support the creation and review of software and embedded control unit hardware requirements, ensuring alignment with both powertrain and BMS functionality. Participates actively in software/hardware requirements reviews and contributes to the development of system-level BMS requirements related to thermal control, state estimation, safety limits, and power distribution. Develop and review software architectural design based on software and hardware requirements and ensure traceability back to requirements. Design and implement control algorithms for software unit features, with a focus on drivetrain energy management, torque coordination, regenerative braking integration, and battery charge/discharge control strategies. Develop Model-In-Loop test plans to verify unit design implementation, perform MIL test and document results. Ensure complete unit design test coverage and traceability. Integrate multiple software units both internal and external to achieve the set requirements. Develop Software description documentation to describe overall software architectural design and unit software feature designs. Also support component DVP development. Interface cross-functionally with software, battery systems, and vehicle integration teams to ensure seamless functionality of electrified powertrain throughout the development lifecycle. Ensure the use of engineering standards, methodologies, and global product development processes in engineering team's daily work. Interface with Electrification Technology engineering team for HV/LV system performance & integration. Telecommuting permitted 2 days per week. 15% domestic and international travel required as business needs dictate. Salary: $111,426 - $140,625/year.
Experience Required
Minimum Requirements: Requires a master's degree in mechanical engineering, mechatronics engineering or electrical engineering and 2 years of experience as a Systems Engineer, ControlEngineer or related occupation. The 2 years of experience must include 2 years of experience with each of the following: 1) embedded controls algorithm development using tools including Matlab/Simulink along with code generation; 2) executing Model In Loop, Software In Loop testing using Simulink test manager or other equivalent tools, developing Plant/simulation physical models using Simscape or equivalent toolchain; 3) authoring test cases, configuring Hardware in Loop test environment and executing Hardware in Loop testing using NI, dSpace or equivalent systems; 4) supporting ECU hardware pin allocation, building test bench setup and executing processor-in-loop testing; 5) understanding system requirements and decomposing them into controls and software requirements; 6) developing test plans to verify requirements using ALM tools including polarion, IBM doors or equivalent; 7) calibrating software using calibration tools including Etas Inca, Vector Canape or equivalent; 8) supporting field development and testing activities from controls perspective by collecting and analyzing CAN / LIN data using tools including vector canalyzer, Etas Busmaster or equivalent.
CNH Industrial America LLC's ongoing employee referral program does apply to this position.
Interested candidates see all job duties and requirements, and apply online at ***************
What We Offer
We offer dynamic career opportunities across an international landscape. As an equal opportunity employer, we are committed to delivering value for all our employees and fostering a culture of respect.
At CNH, we understand that the best solutions come from the diverse experiences and skills of our people. Here, you will be empowered to grow your career, to follow your passion, and help build a better future. To support our employees, we offer regional comprehensive benefits, including:
* Flexible work arrangements
* Savings & Retirement benefits
* Tuition reimbursement
* Parental leave
* Adoption assistance
* Fertility & Family building support
* Employee Assistance Programs
* Charitable contribution matching and Volunteer Time Off
Click here to learn more about our benefits offerings! (this link is for US only)
As an equal opportunity employer, we are committed to delivering value for all our employees and fostering a culture of respect.
US applicants: CNH Industrial is an equal opportunity employer. This company considers candidates regardless of race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status. Applicants can learn more about their rights by viewing the federal "EEO is the Law" poster here. CNH Industrial participates in E-Verify and will provide the federal government with your Form I-9 information to confirm that you are authorized to work in the U.S. You can view additional information here.
Canada applicants: CNH Industrial is an equal opportunity employer. This company considers candidates regardless of race, color, religion, sex, sexual orientation, gender identity, nationality, place of origin, disability, marital status, family status, age, or any other ground prohibited by applicable provincial human rights legislation.
If you need reasonable accommodation with the application process, please contact us at ******************************.
Apply now
* Apply Now
* Start applying with LinkedIn
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$111.4k-140.6k yearly 38d ago
Controls Hardware Designer- Direct Hire
Cosha Staffing & Consulting
Controls engineer job in Sterling Heights, MI
The Controls Hardware Engineer designs, checks, and troubleshoots electrical, hydraulic, pneumatic and water designs per assigned project. The objective is to design products to perform effectively and to be cost efficient. ESSENTIAL DUTIES AND RESPONSIBILITIES include the following. Other duties may be assigned.
Supports job project from inception through completion of program.
Organizes and controls all designated engineering, concepts, proposals, layouts, details, and
reviews these with the Controls Project Engineers.
Adheres to customer design requirements.
Reviews all drawings prior to final release and ensures compliance for project internal buyoffs.
Is aware of the Engineering/Project Controls budget and ensures designs are cost effective.
Ensures engineering compliance with all customers and/or other pertaining specifications. Ensure
company awareness to specifications.
Organizes revisions.
Creates change information for Controls Project Engineers and estimating.
Aids proposal department in estimating and conception of new projects.
Understands and follows safety & environmental regulations and identifies safety/environmental
concerns.
Adheres to the Quality System and participates in continuous improvement.
Regular and predictable attendance is an essential function of this job.
SUPERVISORY RESPONSIBILITIES
This position has no supervisory responsibilities.
QUALIFICATIONS
To perform this job successfully, an individual must be able to perform each essential duty satisfactorily.
The requirements listed below are representative of the knowledge, skill, and/or ability required.
Candidate should be experienced and proficient with the following:
AutoCAD 2D
ePlan P8 for GM
Microsoft Office programs (Office, Excel, Word)
Allen-Bradley PLC's
Electrical, Pneumatic and Fluid design and calculations
Control Panel design
Automation for the Auto Industry is a plus
Motion Control (VFD, Servo)
Knowledge of Codes and Standards such as NEC, NFPA70, NFPA79, UL508A, OSHA, ANSI, IEC, etc.
$89k-122k yearly est. 60d+ ago
Controls Engineer
Piston Automotive 4.4
Controls engineer job in Auburn Hills, MI
The Plant ControlsEngineer plays a crucial role in maintaining, optimizing, and troubleshooting the control systems essential to production processes within the manufacturing facility. This position involves supporting and improving existing control systems to ensure optimal production efficiency and safety. The plant ControlsEngineer provides expertise for the maintenance of ongoing production processes, including the implementation and documentation of required process changes to support continuous improvement and product changes. The ControlsEngineer assists in optimizing tooling design and automation processes to prevent or minimize production downtime. You should be self-motivated and able to work with minimal direction, make decisions independently, and able to motivate others to complete the task at hand.
Piston Automotive wasn't just founded to make things. It was founded to make things better. And that begins with building better teams solely dedicated to achieving excellence at every level of execution through a combination of experience, expertise, and a deep seeded passion for what we do. Our assemblies consistently set the standard because our people consistently raise the bar.
Why Piston Automotive?
Competitive Wages, Paid Holidays & Vacation, Medical & Rx Plans, Dental & Vision Plans, Flexible Spending Accounts, Health Savings Accounts, Employee Assistance Program, Life & Disability Coverage, 401K with Company Match, Tuition Reimbursement , Vehicle and Product Discounts
Responsibilities
Analyze and optimize machine performance using PLC data
Lead root cause analysis for systemic and intermittent issues
Selection and integration of error and mistake proofing devices to address quality concerns
Understand and maintain machine Ethernet networks
Conduct regular audits on safety control programs and devices
Plan, coordinate, and implement assigned projects
Interface with automation and capital equipment vendors
During new equipment launches responsible for transferring all equipment and process documentation to the production plant prior to SOP. This includes all OEM equipment documentation (electronic and hard copies of manuals, BOM, drawings, recommended spare parts and recommended PM's).
Lead activities in new product/process manufacturing and recommend improvements
Develop preventive maintenance programs in collaboration with plant management
Support controls-related issues to minimize production downtime
Guide maintenance technicians to develop skillsets and strengthen the team
Ensure peak efficiency and safety of all manufacturing machinery and equipment
Assist in installation and maintenance of machines and tools
Analyze equipment requirements and assist in requisition of tools and spare parts
Identify and recommend efficiency improvements to reduce costs
Qualifications
Associate or Bachelor's degree in Engineering, Programming, or a related field. Relevant experience will be considered in lieu of a degree.
Minimum of 2 years as a ControlsEngineer or Maintenance Technician.
Experience with maintaining robots in production processes
Experience in JIT, SPD, ILVS and Batch manufacturing systems.
Strong knowledge of Manual and Automated Assembly Systems and Technologies, including both mechanical and control systems.
Technical experience required with Microsoft Word, Excel, Project, Power Point, AutoCAD, Studio 5000 Logix Designer, FactoryTalk View Studio
Controls Technical proficiency requirement:
PLC Programming (2-4 years): Allen Bradley ControlLogix 5000 processors
Vision Systems Programming (2-4 years): Cognex, Keyence
HMI Programming (2-4 years): FactoryTalk View Studio, PanelView Plus
Robot Programming: Touchup paths and troubleshoot stoppages
Piston Automotive, part of the Piston Group family of companies, is an equal opportunity employer, dedicated to fostering a diverse and inclusive workplace that values the unique contributions of every employee. We encourage all candidates to apply for positions that match their skills and capabilities, ensuring equal consideration without discrimination based on race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status. For any questions regarding job opportunities or the application process, please reach out to us at *********************************. We are committed to providing accommodations for individuals with disabilities during the job search and application process, reinforcing our commitment to inclusivity for all job seekers.
$84k-106k yearly est. Auto-Apply 5d ago
Controls Engineer (9618)
Trialon Corporation 4.3
Controls engineer job in Auburn Hills, MI
Founded in 1982, Trialon Corporation was established to assist companies with their technical staffing needs. Trialon understands our clients have different needs and we take pride in our ability to adapt accordingly. We will successfully match candidates to your company culture and technical requirements. We maintain a track record of proven accomplishments in providing solutions for excess workloads by supplying qualified contract personnel, as well as direct placements. Trialon provides people throughout North America in many technical fields including Automotive, Aerospace and Telematic Industries. Our experienced Account Managers and Recruiters are available to meet all your technical staffing needs.
***U.S. citizenship or permanent resident alien status is required.
***Criminal Background and Drug Test completed on all candidates prior to start.
Job Description
Responsible for designing and integration of hardware controls hardware engineering projects within area of assigned responsibility.
Need someone who is familiar with AutoCAD
Qualifications
Essential Duties and Responsibilities
Executes hardware product design, feasibility studies, preparation of specifications and technical documentation.
Evaluates solutions in respect to feasibility and cost effectiveness.
Carries out engineering solutions and designs in compliance with engineering principles, company standards, customer requirements and project specifications.
Carries out engineering solutions and designs in compliance with the applicable NEC, NFPA UL and IEC requirements.
Develops system hardware drawing sets with eDesign, including package set up and symbol creation.
Releases and tracks information through PDM and SAP.
Prepares documentation to support a design compliance with all applicable codes and standards (ex. Arc Flash, SCCR, Heat Load, FLA).
Prepare hardware documentation for customer approval, equipment build and ship to customer.
Supports hardware engineering requirements for equipment build and debug.
Supports installation of equipment as it pertains to hardware engineering.
Updates and prepares Final Document drawing packages for documentation group.
Addresses potential problems and carries out appropriate actions individually or proposes solutions to the project manager depending on the severity of the problem.
Regular attendance at the assigned job site(s).
Additional Information
Background check and drug screening required. No Corp to Corp. NO H1B Visa sponsorship.
Must be US Citizen or have valid US Green Card.
$75k-99k yearly est. 16h ago
Controls Engineer
ISG 4.7
Controls engineer job in Flint, MI
ISG - ControlsEngineer Opportunities near Flint, MI!
A local company with a facility in the Flint, MI area is currently seeking a ControlsEngineer for long term opportunities with their growing team! These are exciting opportunities for ControlsEngineers looking for a company that offers excellent growth and development, reasonable travel, and competitive rates.
ControlsEngineer rates are anticipated to be in the $35-55/hour range based on each candidates experience and education. All well qualified candidate will be considered regardless of pay rate. Overtime is paid at premium rates over 40 hours. We offer excellent benefits including medical and dental insurance.
Qualified ControlsEngineers will possess most (if not all) of the following skills and experience:
GCCS and GCCH certifications for GM are required.
2+ years of experience with Allen Bradley/Siemens PLC programming for industrial robots for assembly, dispense, material handling, or similar applications.
Must be able to travel 20% overnight for following projects into the field for commissioning.
Must be able to work in the United States (no H-1 sponsorship or student visas considered).
Must be able to complete standard pre-hire checks including background, drug screen, references, etc.
$35-55 hourly 60d+ ago
Controls Engineer - Paint Automation Systems
Thornley Corporate Solutions
Controls engineer job in Auburn Hills, MI
Electrical Controls Specialist, in Automotive Paint Finishing Rochester Hills
($130,000)
Join the Future of Automotive Excellence
Are you ready to electrify your career in the automotive supply chain industry? A pioneering leader in automotive paint finishing systems is seeking a dynamic Electrical Engineering Specialist to join their innovative team in Rochester Hills. This is your chance to be part of a team shaping the future of automotive manufacturing, where precision and excellence drive us forward.
Key Responsibilities:
Project Mastery: Dive deep into customer project specifications, crafting a comprehensive scope of work for Controls & Electrical installation subcontractors.
Negotiation and Collaboration: Take the lead in both customer and subcontractor negotiations, ensuring successful contract awards and robust partnerships.
Technical Expertise: Harness your knowledge to review and approve electrical schematics, PLC logic, and HMI graphics. Oversee the fabrication of control panels and ensure the seamless coordination of IT manufacturing requirements.
Strategic Planning: Skillfully create requisitions for equipment, determine electrical load requirements, and maintain crucial project schedules.
Continuous Improvement: Employ a proactive approach in maintaining our Things Gone Right/Things Gone Wrong journal, driving continuous improvement and upholding our high standards.
What We Need from You:
A Bachelors degree in Electrical Engineering.
0-5+ years of experience in Automotive Paint Finishing fresh graduates with a passion for the industry are welcome!
Proficiency in reading Electrical schematics and PLC/HMI systems.
Strong troubleshooting skills and familiarity with NFPA, NEC codes.
Excellent communication skills, both written and verbal.
Proficiency in MS Office Suite (Word, Excel, PowerPoint).
Why Join Our Client
Innovative Culture: Be part of a team thats at the forefront of automotive manufacturing technology.
Career Growth: Opportunities for professional development in a company that values innovation and talent.
Rewarding Compensation: A competitive salary of $125,000, recognizing your expertise and contribution.
$125k-130k yearly 60d+ ago
Automation Controls Engineer
Voltava
Controls engineer job in Auburn Hills, MI
Automation ControlsEngineer is responsible for leading the design, programming, testing, installation, and maintenance of large-scale electronic equipment or machinery for use in Android's/Avancez's manufacturing/assembly operations. Develop, maintain, and improve automation control systems integral to Android's/Avancez's manufacturing/assembly operations. Applications are broad and varied, requiring inclusion of technical and business context and solving of non-routine problems.
DUTIES AND RESPONSIBILITIES:
Evaluate control systems, products, components, and applications.
Evaluate new manufacturing and control technologies, adapting into specifications as appropriate.
Program PLCs and HMIs both from templates and new development following company standards
Confirm control system functionality, including appropriate safety compliance, by designing and/or executing test procedures.
Prepare and/or review electrical, hydraulic, and pneumatic controls drawings for equipment purchases; collaborate with related engineering teams to evaluate components, materials, and suppliers.
Manage supplier development and delivery.
Keep equipment operating and improve equipment uptime by performing periodic audits; troubleshooting breakdowns; requesting supplies; defining and reviewing preventive maintenance plans; calling for repairs; and implementing process improvements.
Maintain project documents using approved methodology, tools, and templates.
Maintain PLC documentation upon receipt from equipment suppliers and an archive of PLC programs and machine controls drawings in electronic format.
Implement and maintain data collection systems from plant floor processing equipment.
Participate in PFMEA analysis and as a knowledge leader for lean manufacturing and other continuous improvement projects.
Identify and implement error-proofing requirements throughout the production process.
Identify and plan for process impact(s) as a result of engineering and launch changes.
All other duties as assigned.
EDUCATION AND EXPERIENCE:
Bachelor's or Associates degree in Electrical/ControlsEngineering or other degree with relevant experience
Years of Experience: 7+ years' experience as a manufacturing/controlsengineer in automotive manufacturing or assembly facility.
TRAVEL:
Travel Required: Yes
KNOWLEDGE, SKILLS, AND ABILITIES:
Working knowledge of automated assembly systems, basic theory of industrial control systems applications, design and operations, including concepts of power distribution.
Depth of knowledge in tooling design, process and layout design, quality engineering, ergonomics, health and safety.
Technical competence with IT and control systems; program and troubleshoot machine controls (Siemens-Step 7; Allen Bradley-Ladder Logic.)
Ability to diagnose problems with hydraulic, pneumatic and mechanical systems interfacing with electrical and electronic systems.
Apply knowledge of electronic and instrumentation principles to determine equipment malfunctions and restore equipment to operation.
Understanding of and experienced in program launch process (including APQP; PFMEA; control plans; plant layout; tooling and equipment design, development and implementation; facility deployment; etc.)
Strong project management skills; ability to manage multiple projects simultaneously and maintain attention to critical details and deadlines.
Skilled in root-cause based problem solving tasks to ensure that abnormalities, when observed, are acted upon to resolve root-causes.
Working knowledge of AutoCAD.
Ability to learn new technologies.
Excellent verbal and written communication skills to conduct training, interact and collaborate effectively with leadership, peers, sales, vendors, plant team members, etc.
Proficient in Microsoft Office software, TIA Portal, Logix Designer (RS Logix), Profibus, ProfiNet, Ethernet IP, FactoryTalk View, Cognex In-Sight.
$71k-93k yearly est. 16d ago
Propulsion Controls System Engineer
FCA Us LLC 4.2
Controls engineer job in Auburn Hills, MI
Stellantis's Vehicle and Propulsion Controls organization is seeking a Systems Engineer to develop controls solutions for next generation Powertrain technologies. We are looking for a candidate with experience in controls and/or systems engineering and a strong understanding of powertrain systems, but it is not essential. It is most important to us for a candidate to demonstrate a mindset of continuous learning and a track record of creating things that work. As an organization developing innovative technology, we live by the mottos “Knowledge is not required, but learning is mandatory” and “Knowledge is most valuable when applied”. The candidate should enjoy working on complex technical problems and delivering results that have a meaningful impact on our product. It is our belief that no complex problem can be solved optimally in isolation, so the ideal candidate should prefer to work in dynamic environments with cross-functional, diverse team members. Experienced Powertrain Development and Calibration Engineers with enthusiasm for controls development are encouraged to apply.
The System Engineer is responsible for discovery and development of requirements for the assigned feature.
Responsibilities for the assigned feature include:
Lead global stakeholders to identify requirements for new technologies and features for engine, transmission, and electrified propulsion systems
Work with multi-discipline engineering teams to decompose and develop the controls system requirements
Act as the technical owner on propulsion control features for Stellantis global teams and suppliers
Manage and maintain requirements artifacts for the propulsion control system
Ensure system quality and robustness through use of tools such as DFMEA and DFSS
Support Controls, Calibration, and Validation teams during development and issue resolution
$90k-110k yearly est. 1d ago
Automation Controls Engineer
Disher 3.5
Controls engineer job in Novi, MI
Job DescriptionAutomation ControlsEngineer - Novi, MI DISHER is currently partnering with a world leading automation company that specializes in groundbreaking technologies for flawlessly manufacturing millions of products. They have been awarded year after year as a great place to work and one of the "World's Most Admired Companies".
What it's like to work here:Their team is the secret to their success. They are empowered, inventive, and inclusive. This company champions their teams, foster collaborations, inclusion, respect, and excellence. Working with this company, you will drive innovation with new advancements in industry. You will have opportunity for future training to broaden skills and be a part of a team of experts to drive solutions that improve efficiencies, safety, and quality. You will work with multiple assembly plants and integrator. If you are passionate about your craft and are driven to succeed, this could be the place for you!What you will get to do:
Responsible for projects from technical specification to startup support
Design and develop all aspects of electrical control systems, equipment, and programming using Lear standards and build upon with innovative ideas
Write, implement, and debug PLC software
Develop contingency and disaster recovery plans
Support install, launch and production of all cells.
Support implementation of proven and newly developed advanced automation.
Robust programming to increase equipment uptime without continuous intervention.
Document and use existing control standards to develop requirements for automated cells
Willingness to travel in North America - time traveling can be up to 30-40%
What will make you successful:
Expert in RSLogix500, RSLogix5000, Studio5000, and FactoryTalk View Studio
Ability to navigate and interpret structured text programming languages like Visual Basic, C++, C#, and Python
Fanuc and Universal Robotics Programming or basic understanding with Robotics
Knowledgeable of I/O link, AB components, drive control, Keyence cameras, and industrial networking
Basic experience with Vision systems to guide robot - offsets
Understand and communicate applicable safety standards: general industry (OSHA 1910), machine guarding, robot safety (ANSI/RIA 15.06), automated vehicles, conveyor safety
Supporting member of Risk Assessments on all automated equipment
Ability to read and create electrical drawings in AutoCAD
Coordinate and manage controls systems
Communication with external manufacturing system/MES and OPC
Experience with SCADA systems
Must be a creative thinker, results oriented, focused, and attentive to detail and accuracy
Self-driven and willingness to work long hours during installations, if required
Willingness to travel up to 40% of the time
Bonus: Automated Guided Vehicles (AGV/AMR) experience
Bachelor's Degree in Electrical and/or Software Engineering
5+ years' experience in a similar role
We may use artificial intelligence (AI) tools to support parts of the hiring process, such as reviewing applications, analyzing resumes, or assessing responses. These tools assist our recruitment team but do not replace human judgment. Final hiring decisions are ultimately made by humans. If you would like more information about how your data is processed, please contact us.
$69k-90k yearly est. 9d ago
Engine Control System Calibration Engineer
Martin Technologies 3.0
Controls engineer job in Novi, MI
Join our expanding engineering team as an EngineControl System Calibration Engineer and apply your hands-on experience to advance powertrain innovation in Southeast Michigan. We are looking for experienced engineers to support advanced powertrain development, validation, and production programs within a fast-paced automotive environment. If you thrive on hands-on calibration, dyno/vehicle testing, and emissions compliance, this is your opportunity to make a real impact on next-generation automotive performance.
Key Responsibilities
Perform full engine calibration sweeps (fuel, spark, torque, air, boost, etc.)
Conduct dyno and in-vehicle calibration, testing, and validation
Execute emissions development and compliance activities (EPA & CARB)
Develop OBD calibration, diagnostics, and regulatory documentation
Improve drivability, durability, performance, and robustness
Analyze test data, correlate results, and optimize calibrations
Support certification, validation, and production release
Required Experience & Skills
5+ years of automotive powertrain calibration experience
5+ years hands-on emissions calibration and testing
Direct experience with EPA/CARB certification processes
Dyno and vehicle-based testing expertise
OBD diagnostics and regulatory documentation knowledge
Strong data analysis and calibration tool experience
OEM or Tier-1 development environment preferred
Proficiency with Microsoft and Google tools
Reliable transportation and ability to work 100% on-site in Southeast Michigan
Must be U.S.-based applicants
Why Join Us
Work on advanced, next-generation powertrain programs
Direct impact on vehicle performance and emissions compliance
Exposure to full product lifecycle (development through production)
Collaborative, engineering-driven culture
Stable, long-term automotive programs with growth opportunities
$82k-105k yearly est. Auto-Apply 6d ago
Propulsion Controls System Engineer
Stellantis
Controls engineer job in Auburn Hills, MI
Stellantis's Vehicle and Propulsion Controls organization is seeking a Systems Engineer to develop controls solutions for next generation Powertrain technologies. We are looking for a candidate with experience in controls and/or systems engineering and a strong understanding of powertrain systems, but it is not essential. It is most important to us for a candidate to demonstrate a mindset of continuous learning and a track record of creating things that work. As an organization developing innovative technology, we live by the mottos “Knowledge is not required, but learning is mandatory” and “Knowledge is most valuable when applied”. The candidate should enjoy working on complex technical problems and delivering results that have a meaningful impact on our product. It is our belief that no complex problem can be solved optimally in isolation, so the ideal candidate should prefer to work in dynamic environments with cross-functional, diverse team members. Experienced Powertrain Development and Calibration Engineers with enthusiasm for controls development are encouraged to apply.
The System Engineer is responsible for discovery and development of requirements for the assigned feature.
Responsibilities for the assigned feature include:
Lead global stakeholders to identify requirements for new technologies and features for engine, transmission, and electrified propulsion systems
Work with multi-discipline engineering teams to decompose and develop the controls system requirements
Act as the technical owner on propulsion control features for Stellantis global teams and suppliers
Manage and maintain requirements artifacts for the propulsion control system
Ensure system quality and robustness through use of tools such as DFMEA and DFSS
Support Controls, Calibration, and Validation teams during development and issue resolution
$82k-106k yearly est. 1d ago
Robotics Engineer (Installation)
Delta Staffing
Controls engineer job in Rochester, MI
ROAD WARRIORS NEEDED!
To be the best, you have to work with the best. We're looking for an experienced Robotic Installation Engineer to work for our client Fanuc Robotics, the world leader in automation.
PURPOSE AND DESCRIPTION:
Support installation and service of robots and robotic systems by providing technical assistance. This work includes setup, programming, troubleshooting and repairing robots and peripheral devices. Also may supervise and provide training to Associate Service/Installation Engineers.
ESSENTIAL FUNCTIONS:
Install, startup and debug of the system/unit being installed. Support the installation through buyoff and customer acceptance.
Provide timely updates back to FAC which should include any incidental service issues that may arise during installation.
Provide prompt, professional and courteous solutions to customer problems. Be able to troubleshoot problems, secure any needed parts.
Process any necessary paperwork and provide the customer/FAC with detailed descriptions of the problem(s) found.
Provide technical support to various parts of FAC including Hotline, training segments and to the training of Associate Service Engineers.
OTHER FUNCTIONS:
Assist product development in testing new products.
Support component rebuild and robot rebuild activities.
Assist in process improvement of FAC.
Other duties as assigned
MINIMUM REQUIREMENTS:
Ability to analyze and solve service and robot installation problems.
Must be conversant in at least two of the following areas: electrical, electronic, computer science, pneumatics, hydraulics, PLC or mechanical.
Associates degree or equivalent technical education, Bachelor degree preferred.
Minimum of three years experience working in a related environment.
Must be able to travel for extended periods.
Must be able to drive a vehicle on public highways.
Heavy industrial work in a manufacturing environment.
Scheduling can be 7 days per week on occasion.
Considerable overtime regularly.
$66k-95k yearly est. 60d+ ago
Robotics Engineer
Tata Consulting Services 4.3
Controls engineer job in Warren, MI
Must Have Technical/Functional Skills * Experience with industrial and collaborative robots (e.g., UR, KUKA, ABB, FANUC) * Proficiency in robot programming languages (Python, C++, KRL, RAPID, URScript) * Familiarity with camera calibration tools (OpenCV, ROS calibration packages)
* Understanding of kinematics, dynamics, and motion control systems
* Experience with ROS/ROS2 and hardware-software interfacing
* Strong troubleshooting skills and attention to detail in hardware validation
Roles & Responsibilities
* Install and configure robot arms, end-effectors (grippers), cameras, and other sensors
* Perform system calibration including camera calibration, hand-eye calibration, and sensor alignment
* Conduct inverse kinematics (IK) testing and validation for robotic motion planning
* Integrate hardware components with control software and perception systems
* Troubleshoot and optimize hardware setups for reliability and performance
* Collaborate with AI, simulation, and software teams to support model deployment and testing
* Maintain documentation of hardware configurations, calibration parameters, and integration workflows
Generic Managerial Skills, If any
The engineers will play a critical role in bridging simulation and deployment pipelines for advanced perception systems.
Base Salary Range: $130,000 - $170,000 per annum
TCS Employee Benefits Summary:
Discretionary Annual Incentive.
Comprehensive Medical Coverage: Medical & Health, Dental & Vision, Disability Planning & Insurance, Pet Insurance Plans.
Family Support: Maternal & Parental Leaves.
Insurance Options: Auto & Home Insurance, Identity Theft Protection.
Convenience & Professional Growth: Commuter Benefits & Certification & Training Reimbursement.
Time Off: Vacation, Time Off, Sick Leave & Holidays.
Legal & Financial Assistance: Legal Assistance, 401K Plan, Performance Bonus, College Fund, Student Loan Refinancing.
#LI-SV2
#LI-KUMARAN
$54k-67k yearly est. 22d ago
PCB eCAD Designer - DX Designer
Global Connect Technologies 4.4
Controls engineer job in Warren, MI
Job Title: PCB eCAD Engineer - DX Designer
Job Type: Full-Time
We are seeking an experienced PCB eCAD Engineer who can take complete ownership of PCB eCAD design activities, from schematic capture through final manufacturing release. The ideal candidate will work closely with customers and cross-functional teams, ensure high-quality deliverables, and provide technical guidance to team members.
Key Responsibilities
Own end-to-end PCB eCAD design activities including schematic to Gerber release.
Perform PCB placement, constraint definition, layer stack-up creation, and power plane design.
Route electrical nets with proper length matching and signal integrity considerations.
Set up and manage design constraints using Constraint Editor System.
Support panelization activities using Fablink and manage design variants.
Generate PCB documentation, drawings, and manufacturing deliverables.
Interface with customers and collaborate with cross-functional teams (mechanical, manufacturing, validation).
Guide, mentor, and support junior team members.
Ensure compliance with industry standards, manufacturing, and quality requirements.
Required Skills & Qualifications
8-10 years of experience in PCB eCAD design.
Mandatory: Strong hands-on experience with Siemens Xpedition Layout and DxDesigner VX.
Experience with PCB eCAD libraries and EDM flow.
Hands-on experience with:
Constraint Editor System
Fablink (Panelization)
Variant Manager
Drawing Editor
Strong understanding of PCB design flow from schematics to Gerber.
Experience in Digital, Analog, and Mixed-Signal designs.
Expertise in high-speed PCB routing, power planes, creepage and clearance rules, and length matching.
Working knowledge of high-speed interfaces such as SATA, DDR4/DDR5, USB, Ethernet, PCIe, PMIC, etc.
Exposure to RF board design.
Strong understanding of industry standards, DFM/DFA, and manufacturing processes.
Experience in documentation and Gerber release activities.
Education
Bachelor's or Associate degree (BS/BA or AS/AA) in Electrical, Electronics, or a related engineering discipline.
Soft Skills
Strong verbal and written communication skills in English.
Ability to work effectively in a team-oriented and customer-facing environment.
Strong ownership mindset and attention to detail.
$58k-83k yearly est. 23h ago
Propulsion Controls Systems Engineer
FCA Us LLC 4.2
Controls engineer job in Auburn Hills, MI
Stellantis's Vehicle and Propulsion Controls organization is seeking a systems requirements engineer to develop controls solutions for next generation Powertrain technologies. We are looking for a candidate with experience in controls and/or system engineering and a strong understanding of powertrain systems.
The systems requirements engineer is responsible for leading the design and development of requirements for features assigned to their team.
Analyze the Functional Objectives related features to determine feasibility of design and provide feedback to Vehicle team.
Design and Develop the feature design and requirements for all features assigned.
Design and Develop the DFMEA for all features assigned to team.
Plan and delivery based on requests from external stakeholders.
Participate in all relevant Feature team meetings for planning work and tracking status of deliverables.
Work closely with Product Management to identify and prioritize deliverables aligned with business goals and escalate risks to Product Managers/ Owners.
Provide an active role in mitigating risks impacting successful team completion of committed deliverables.
Work closely with other teams to identify dependencies and resolve risks.
Provide technical leadership and guidance to the team.
Represent team in front of external stakeholders, customers, and other teams.
$90k-110k yearly est. 1d ago
Automation Controls Engineer
Disher 3.5
Controls engineer job in Novi, MI
Automation ControlsEngineer - Novi, MI DISHER is currently partnering with a world leading automation company that specializes in groundbreaking technologies for flawlessly manufacturing millions of products. They have been awarded year after year as a great place to work and one of the "World's Most Admired Companies".
What it's like to work here:Their team is the secret to their success. They are empowered, inventive, and inclusive. This company champions their teams, foster collaborations, inclusion, respect, and excellence. Working with this company, you will drive innovation with new advancements in industry. You will have opportunity for future training to broaden skills and be a part of a team of experts to drive solutions that improve efficiencies, safety, and quality. You will work with multiple assembly plants and integrator. If you are passionate about your craft and are driven to succeed, this could be the place for you!What you will get to do:
Responsible for projects from technical specification to startup support
Design and develop all aspects of electrical control systems, equipment, and programming using Lear standards and build upon with innovative ideas
Write, implement, and debug PLC software
Develop contingency and disaster recovery plans
Support install, launch and production of all cells.
Support implementation of proven and newly developed advanced automation.
Robust programming to increase equipment uptime without continuous intervention.
Document and use existing control standards to develop requirements for automated cells
Willingness to travel in North America - time traveling can be up to 30-40%
What will make you successful:
Expert in RSLogix500, RSLogix5000, Studio5000, and FactoryTalk View Studio
Ability to navigate and interpret structured text programming languages like Visual Basic, C++, C#, and Python
Fanuc and Universal Robotics Programming or basic understanding with Robotics
Knowledgeable of I/O link, AB components, drive control, Keyence cameras, and industrial networking
Basic experience with Vision systems to guide robot - offsets
Understand and communicate applicable safety standards: general industry (OSHA 1910), machine guarding, robot safety (ANSI/RIA 15.06), automated vehicles, conveyor safety
Supporting member of Risk Assessments on all automated equipment
Ability to read and create electrical drawings in AutoCAD
Coordinate and manage controls systems
Communication with external manufacturing system/MES and OPC
Experience with SCADA systems
Must be a creative thinker, results oriented, focused, and attentive to detail and accuracy
Self-driven and willingness to work long hours during installations, if required
Willingness to travel up to 40% of the time
Bonus: Automated Guided Vehicles (AGV/AMR) experience
Bachelor's Degree in Electrical and/or Software Engineering
5+ years' experience in a similar role
How much does a controls engineer earn in Flint, MI?
The average controls engineer in Flint, MI earns between $66,000 and $114,000 annually. This compares to the national average controls engineer range of $64,000 to $111,000.
Average controls engineer salary in Flint, MI
$87,000
What are the biggest employers of Controls Engineers in Flint, MI?
The biggest employers of Controls Engineers in Flint, MI are: