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Lean manufacturing engineer vs senior manufacturing engineer

The differences between lean manufacturing engineers and senior manufacturing engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a lean manufacturing engineer and a senior manufacturing engineer. Additionally, a senior manufacturing engineer has an average salary of $93,853, which is higher than the $75,994 average annual salary of a lean manufacturing engineer.

The top three skills for a lean manufacturing engineer include lean manufacturing, kaizen events and process improvement. The most important skills for a senior manufacturing engineer are lean manufacturing, continuous improvement, and sigma.

Lean manufacturing engineer vs senior manufacturing engineer overview

Lean Manufacturing EngineerSenior Manufacturing Engineer
Yearly salary$75,994$93,853
Hourly rate$36.54$45.12
Growth rate10%10%
Number of jobs59,19397,154
Job satisfaction-4
Most common degreeBachelor's Degree, 76%Bachelor's Degree, 73%
Average age4343
Years of experience22

What does a lean manufacturing engineer do?

Lean manufacturing engineers are engineering professionals who are responsible for executing the lean manufacturing method, a process that reduces waste in a manufacturing system without sacrificing productivity. These engineers must utilize lean tools and train all plant personnel about using these tools to identify wastes and reduce costs. They must lead the process improvement teams to initiate activities that eliminate waste in all aspects of the operation. Lean manufacturing engineers must also perform cost or benefit analysts to determine the return of investment (ROI) of capital expenditures and project initiatives.

What does a senior manufacturing engineer do?

A Senior Manufacturing Engineer works in a company's production operations and is responsible for developing and improving manufacturing processes. They analyze and propose solutions to engineering problems.

Lean manufacturing engineer vs senior manufacturing engineer salary

Lean manufacturing engineers and senior manufacturing engineers have different pay scales, as shown below.

Lean Manufacturing EngineerSenior Manufacturing Engineer
Average salary$75,994$93,853
Salary rangeBetween $59,000 And $97,000Between $71,000 And $123,000
Highest paying CityMilpitas, CASan Francisco, CA
Highest paying stateCaliforniaCalifornia
Best paying companyStrykerGoogle
Best paying industryFinanceAutomotive

Differences between lean manufacturing engineer and senior manufacturing engineer education

There are a few differences between a lean manufacturing engineer and a senior manufacturing engineer in terms of educational background:

Lean Manufacturing EngineerSenior Manufacturing Engineer
Most common degreeBachelor's Degree, 76%Bachelor's Degree, 73%
Most common majorIndustrial EngineeringMechanical Engineering
Most common collegeNorthwestern UniversityNorthwestern University

Lean manufacturing engineer vs senior manufacturing engineer demographics

Here are the differences between lean manufacturing engineers' and senior manufacturing engineers' demographics:

Lean Manufacturing EngineerSenior Manufacturing Engineer
Average age4343
Gender ratioMale, 84.4% Female, 15.6%Male, 92.6% Female, 7.4%
Race ratioBlack or African American, 4.2% Unknown, 4.7% Hispanic or Latino, 10.5% Asian, 17.1% White, 63.1% American Indian and Alaska Native, 0.3%Black or African American, 4.2% Unknown, 4.7% Hispanic or Latino, 10.6% Asian, 17.1% White, 63.1% American Indian and Alaska Native, 0.3%
LGBT Percentage5%5%

Differences between lean manufacturing engineer and senior manufacturing engineer duties and responsibilities

Lean manufacturing engineer example responsibilities.

  • Lead several independent, cross-functional projects and improve manufacturing quality, reduce cost, ensure environment are supported and FDA compliant.
  • Develop the Kanban system base upon customer demand to reduce inventory, overproduction and increase cycle times.
  • Update and clarify processes as needed to ensure they conform to ISO, GMP and FDA standards.
  • Support implementation infrastructure of Kanban system to the production floor.
  • Compile and update documentation require by OSHA and ISO certification.
  • Champion ergonomics evaluation team, assess manufacturing projects for ergonomic risk and generate solutions to resolve or mitigate risk exposure.
  • Show more

Senior manufacturing engineer example responsibilities.

  • Implement a KANBAN system for manufacturing which reduce wasteful production activities and achieve labor reductions.
  • Plan and manage process-improvement projects and support production methods and processes for manufacturing center and CNC processes.
  • Utilize the latest techniques in J.I.T., KANBAN, and KAIZEN philosophies.
  • Facilitate technical information and background support to KAIZEN events.
  • Generate and release ECO's and ECR's using auto cad.
  • Design new fixtures, conveyor upgrades to existing equipment, which comply with ASME, NFPA, and OSHA standards.
  • Show more

Lean manufacturing engineer vs senior manufacturing engineer skills

Common lean manufacturing engineer skills
  • Lean Manufacturing, 15%
  • Kaizen Events, 7%
  • Process Improvement, 6%
  • Sigma, 5%
  • Kanban, 5%
  • PDCA, 4%
Common senior manufacturing engineer skills
  • Lean Manufacturing, 7%
  • Continuous Improvement, 6%
  • Sigma, 5%
  • Project Management, 4%
  • CAD, 4%
  • Lean Six Sigma, 3%

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