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Maintenance operator vs plant operator

The differences between maintenance operators and plant operators can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a maintenance operator, becoming a plant operator takes usually requires 6-12 months. Additionally, a plant operator has an average salary of $42,697, which is higher than the $35,420 average annual salary of a maintenance operator.

The top three skills for a maintenance operator include hand tools, CDL and preventative maintenance. The most important skills for a plant operator are plant equipment, plant operations, and preventative maintenance.

Maintenance operator vs plant operator overview

Maintenance OperatorPlant Operator
Yearly salary$35,420$42,697
Hourly rate$17.03$20.53
Growth rate5%-7%
Number of jobs142,67943,388
Job satisfaction--
Most common degreeHigh School Diploma, 36%High School Diploma, 34%
Average age4747
Years of experience412

What does a maintenance operator do?

Maintenance operators are skilled technicians who use a variety of small equipment and tools to perform and assist in the maintenance activities of a business establishment. These operators are required to assist the equipment manager in preparing preventative maintenance procedures so that they can increase productivity and reduce downtime of equipment. They must enforce safety rules and regulations and ensure that staff members are following them to prevent accidents in the facility. Maintenance operators must also train maintenance employees in performing proper preventative maintenance.

What does a plant operator do?

A plant operator's primary role is to supervise and oversee operations in an industrial setting. They are responsible for controlling machinery and equipment, coordinating with fellow officers, monitoring the quality of progress among a particular unit or department, and maintaining daily operations records. A plant operator may also respond to inquiries and issues, perform basic troubleshooting, and provide corrective measures. Furthermore, a plant operator must conduct regular inspection and maintenance to ensure a safe work environment for everyone, all while implementing the plant's safety policies and regulations.

Maintenance operator vs plant operator salary

Maintenance operators and plant operators have different pay scales, as shown below.

Maintenance OperatorPlant Operator
Average salary$35,420$42,697
Salary rangeBetween $26,000 And $47,000Between $32,000 And $56,000
Highest paying CityUrban Honolulu, HISacramento, CA
Highest paying stateAlaskaIdaho
Best paying companyContinental ResourcesNW Natural
Best paying industryEnergyFinance

Differences between maintenance operator and plant operator education

There are a few differences between a maintenance operator and a plant operator in terms of educational background:

Maintenance OperatorPlant Operator
Most common degreeHigh School Diploma, 36%High School Diploma, 34%
Most common majorBusinessBusiness
Most common college-Rensselaer Polytechnic Institute

Maintenance operator vs plant operator demographics

Here are the differences between maintenance operators' and plant operators' demographics:

Maintenance OperatorPlant Operator
Average age4747
Gender ratioMale, 92.6% Female, 7.4%Male, 93.5% Female, 6.5%
Race ratioBlack or African American, 11.4% Unknown, 4.3% Hispanic or Latino, 18.5% Asian, 4.6% White, 60.0% American Indian and Alaska Native, 1.2%Black or African American, 7.8% Unknown, 4.6% Hispanic or Latino, 12.7% Asian, 1.8% White, 70.5% American Indian and Alaska Native, 2.5%
LGBT Percentage2%5%

Differences between maintenance operator and plant operator duties and responsibilities

Maintenance operator example responsibilities.

  • Perform daily checks of pumps, gas blowers, conveyor systems, and gas quality.
  • Ensure a neat and orderly work area following OSHA standards to promote a safe work environment.
  • Maintain hydraulic systems, pneumatic systems, electrical systems, gas equipment, HVAC and AC/DC systems.
  • Maintain proper storage area for all equipment and chemicals used for park maintenance according to appropriate OSHA standards.
  • Repair PVC plumbing, motors, electric actuators, pH probes, ultrasonic level controls, and chemical injection systems.
  • Refurbish office equipment and plumbing fixtures.
  • Show more

Plant operator example responsibilities.

  • Manage and operate the DCS system or control board.
  • Manage and perform preventive maintenance, electrical repairs, millwright work, and MSHA safety functions.
  • Maintain buildings HVAC / lighting automation systems and make adjustments as needed for tenant's comfort and to manage energy consumption.
  • Used basic math skills to calculate the weight of the ammonia by the price it are per ton.
  • Operate compressors, scrubbers, pipeline, pumps, coolers, and evaporators to liquefy or compress gas.
  • Maintain and repair all equipment involve in plant processes to keep within OSHA safety standards and EPA environmental codes.
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Maintenance operator vs plant operator skills

Common maintenance operator skills
  • Hand Tools, 8%
  • CDL, 8%
  • Preventative Maintenance, 7%
  • Mowing, 5%
  • Safety Procedures, 4%
  • Dump Truck, 4%
Common plant operator skills
  • Plant Equipment, 7%
  • Plant Operations, 6%
  • Preventative Maintenance, 5%
  • Boilers, 5%
  • Minor Maintenance, 4%
  • Ladders, 4%

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