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Plant operator vs chemical operator

The differences between plant operators and chemical operators can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 6-12 months to become a plant operator, becoming a chemical operator takes usually requires 4-6 years. Additionally, a plant operator has an average salary of $42,697, which is higher than the $40,526 average annual salary of a chemical operator.

The top three skills for a plant operator include plant equipment, plant operations and preventative maintenance. The most important skills for a chemical operator are safety procedures, math, and process equipment.

Plant operator vs chemical operator overview

Plant OperatorChemical Operator
Yearly salary$42,697$40,526
Hourly rate$20.53$19.48
Growth rate-7%4%
Number of jobs43,38836,522
Job satisfaction--
Most common degreeHigh School Diploma, 34%High School Diploma, 35%
Average age4747
Years of experience126

What does a plant operator do?

A plant operator's primary role is to supervise and oversee operations in an industrial setting. They are responsible for controlling machinery and equipment, coordinating with fellow officers, monitoring the quality of progress among a particular unit or department, and maintaining daily operations records. A plant operator may also respond to inquiries and issues, perform basic troubleshooting, and provide corrective measures. Furthermore, a plant operator must conduct regular inspection and maintenance to ensure a safe work environment for everyone, all while implementing the plant's safety policies and regulations.

What does a chemical operator do?

A chemical operator is responsible for maintaining heavy machines and equipment for chemical processing operations. Chemical operators inspect machinery for any malfunctions, perform immediate repairs, and replace defective components as needed to ensure the equipment's safety and efficiency. They carefully handle chemicals, observe the mixing process, and support process development by assisting on strategic procedures to maximize productivity and plan initiatives. A chemical operator must adhere to the safety protocols of the production, especially on storing chemicals, recording information to the database, and operating machines.

Plant operator vs chemical operator salary

Plant operators and chemical operators have different pay scales, as shown below.

Plant OperatorChemical Operator
Average salary$42,697$40,526
Salary rangeBetween $32,000 And $56,000Between $31,000 And $51,000
Highest paying CitySacramento, CANew York, NY
Highest paying stateIdahoNew York
Best paying companyNW NaturalWestinghouse Appliances Australia
Best paying industryFinancePharmaceutical

Differences between plant operator and chemical operator education

There are a few differences between a plant operator and a chemical operator in terms of educational background:

Plant OperatorChemical Operator
Most common degreeHigh School Diploma, 34%High School Diploma, 35%
Most common majorBusinessBusiness
Most common collegeRensselaer Polytechnic InstituteStanford University

Plant operator vs chemical operator demographics

Here are the differences between plant operators' and chemical operators' demographics:

Plant OperatorChemical Operator
Average age4747
Gender ratioMale, 93.5% Female, 6.5%Male, 91.1% Female, 8.9%
Race ratioBlack or African American, 7.8% Unknown, 4.6% Hispanic or Latino, 12.7% Asian, 1.8% White, 70.5% American Indian and Alaska Native, 2.5%Black or African American, 10.7% Unknown, 4.8% Hispanic or Latino, 19.3% Asian, 4.3% White, 60.0% American Indian and Alaska Native, 0.8%
LGBT Percentage5%11%

Differences between plant operator and chemical operator duties and responsibilities

Plant operator example responsibilities.

  • Manage and operate the DCS system or control board.
  • Manage and perform preventive maintenance, electrical repairs, millwright work, and MSHA safety functions.
  • Maintain buildings HVAC / lighting automation systems and make adjustments as needed for tenant's comfort and to manage energy consumption.
  • Used basic math skills to calculate the weight of the ammonia by the price it are per ton.
  • Operate compressors, scrubbers, pipeline, pumps, coolers, and evaporators to liquefy or compress gas.
  • Maintain and repair all equipment involve in plant processes to keep within OSHA safety standards and EPA environmental codes.
  • Show more

Chemical operator example responsibilities.

  • Manage multiple large volume fermentation tanks simultaneously.
  • Add dye to chemical to be mix.
  • Mix chemicals together to make a base for dye.
  • License by the NRC for operation of facility reactor.
  • Provide the QC lab with batch samples as instructed by formula cards for quality disposition.
  • Use Hmi's to control the product being make and sending it to storage tanks.
  • Show more

Plant operator vs chemical operator skills

Common plant operator skills
  • Plant Equipment, 7%
  • Plant Operations, 6%
  • Preventative Maintenance, 5%
  • Boilers, 5%
  • Minor Maintenance, 4%
  • Ladders, 4%
Common chemical operator skills
  • Safety Procedures, 8%
  • Math, 5%
  • Process Equipment, 5%
  • Basic Math, 4%
  • Minor Maintenance, 4%
  • Troubleshoot, 4%

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