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Plant operator vs process technician

The differences between plant operators and process technicians can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 6-12 months to become a plant operator, becoming a process technician takes usually requires 2-4 years. Additionally, a plant operator has an average salary of $42,697, which is higher than the $39,462 average annual salary of a process technician.

The top three skills for a plant operator include plant equipment, plant operations and preventative maintenance. The most important skills for a process technician are basic math, patients, and OSHA.

Plant operator vs process technician overview

Plant OperatorProcess Technician
Yearly salary$42,697$39,462
Hourly rate$20.53$18.97
Growth rate-7%3%
Number of jobs43,38874,367
Job satisfaction-3
Most common degreeHigh School Diploma, 34%Bachelor's Degree, 36%
Average age4745
Years of experience124

What does a plant operator do?

A plant operator's primary role is to supervise and oversee operations in an industrial setting. They are responsible for controlling machinery and equipment, coordinating with fellow officers, monitoring the quality of progress among a particular unit or department, and maintaining daily operations records. A plant operator may also respond to inquiries and issues, perform basic troubleshooting, and provide corrective measures. Furthermore, a plant operator must conduct regular inspection and maintenance to ensure a safe work environment for everyone, all while implementing the plant's safety policies and regulations.

What does a process technician do?

A process technician is responsible for managing the equipment and machinery used for various industries, such as manufacturing and engineering. Process technicians must have a strong knowledge of the mechanical industry, especially on operating certain equipment types and making adjustments on its features as needed, depending on the needs of the operation. They also run diagnostic tests to check a machine's working condition to ensure that it's free of any inconsistencies. A process technician also helps develop structure methods by communicating with the technical team and escalating all defective findings to the supervisor.

Plant operator vs process technician salary

Plant operators and process technicians have different pay scales, as shown below.

Plant OperatorProcess Technician
Average salary$42,697$39,462
Salary rangeBetween $32,000 And $56,000Between $30,000 And $51,000
Highest paying CitySacramento, CASanta Clara, CA
Highest paying stateIdahoRhode Island
Best paying companyNW NaturalHP
Best paying industryFinanceTechnology

Differences between plant operator and process technician education

There are a few differences between a plant operator and a process technician in terms of educational background:

Plant OperatorProcess Technician
Most common degreeHigh School Diploma, 34%Bachelor's Degree, 36%
Most common majorBusinessBusiness
Most common collegeRensselaer Polytechnic InstitutePurdue University

Plant operator vs process technician demographics

Here are the differences between plant operators' and process technicians' demographics:

Plant OperatorProcess Technician
Average age4745
Gender ratioMale, 93.5% Female, 6.5%Male, 73.2% Female, 26.8%
Race ratioBlack or African American, 7.8% Unknown, 4.6% Hispanic or Latino, 12.7% Asian, 1.8% White, 70.5% American Indian and Alaska Native, 2.5%Black or African American, 9.4% Unknown, 4.9% Hispanic or Latino, 16.5% Asian, 7.6% White, 61.0% American Indian and Alaska Native, 0.7%
LGBT Percentage5%6%

Differences between plant operator and process technician duties and responsibilities

Plant operator example responsibilities.

  • Manage and operate the DCS system or control board.
  • Manage and perform preventive maintenance, electrical repairs, millwright work, and MSHA safety functions.
  • Maintain buildings HVAC / lighting automation systems and make adjustments as needed for tenant's comfort and to manage energy consumption.
  • Used basic math skills to calculate the weight of the ammonia by the price it are per ton.
  • Operate compressors, scrubbers, pipeline, pumps, coolers, and evaporators to liquefy or compress gas.
  • Maintain and repair all equipment involve in plant processes to keep within OSHA safety standards and EPA environmental codes.
  • Show more

Process technician example responsibilities.

  • Manage successful DCS upgrade projects.
  • Assist PMs in establishing effective project oversight and control, and in proactively identifying and managing project risks.
  • Manage a team of 16 technicians on all phases of the Fab start up: from process formation to manufacturing readiness.
  • Spearhead inspection and packaging equipment for pharmaceutical products per FDA regulations to achieve production goals ahead of schedule.
  • fire alarm system, air handlers, close loop chill water system, HVAC, and plumbing.
  • Programme VFDs, PLCs, HMI.
  • Show more

Plant operator vs process technician skills

Common plant operator skills
  • Plant Equipment, 7%
  • Plant Operations, 6%
  • Preventative Maintenance, 5%
  • Boilers, 5%
  • Minor Maintenance, 4%
  • Ladders, 4%
Common process technician skills
  • Basic Math, 13%
  • Patients, 8%
  • OSHA, 8%
  • Math, 8%
  • Dexterity, 7%
  • Customer Service, 5%

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