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Plant operator vs stationary engineer

The differences between plant operators and stationary engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 6-12 months to become a plant operator, becoming a stationary engineer takes usually requires 1-2 years. Additionally, a stationary engineer has an average salary of $69,163, which is higher than the $42,697 average annual salary of a plant operator.

The top three skills for a plant operator include plant equipment, plant operations and preventative maintenance. The most important skills for a stationary engineer are HVAC, preventive maintenance, and plumbing.

Plant operator vs stationary engineer overview

Plant OperatorStationary Engineer
Yearly salary$42,697$69,163
Hourly rate$20.53$33.25
Growth rate-7%4%
Number of jobs43,3885,010
Job satisfaction--
Most common degreeHigh School Diploma, 34%Associate Degree, 35%
Average age4750
Years of experience122

What does a plant operator do?

A plant operator's primary role is to supervise and oversee operations in an industrial setting. They are responsible for controlling machinery and equipment, coordinating with fellow officers, monitoring the quality of progress among a particular unit or department, and maintaining daily operations records. A plant operator may also respond to inquiries and issues, perform basic troubleshooting, and provide corrective measures. Furthermore, a plant operator must conduct regular inspection and maintenance to ensure a safe work environment for everyone, all while implementing the plant's safety policies and regulations.

What does a stationary engineer do?

Stationary Engineers are employees who are trained to operate machines and equipment. They mainly operate mechanical equipment, boilers, steam engines, and other stationary engines. They are also trained to conduct maintenance checks and basic repairs on such equipment. Stationary Engineers should be able to read gauges on the machines and assess the fuel levels. They are expected to monitor the machines and equipment and to track the operations. They are also expected to record and document the performance of the equipment. Sationary Engineers should know how to test the quality of the machines' outputs. This would help them manage the equipment.

Plant operator vs stationary engineer salary

Plant operators and stationary engineers have different pay scales, as shown below.

Plant OperatorStationary Engineer
Average salary$42,697$69,163
Salary rangeBetween $32,000 And $56,000Between $44,000 And $107,000
Highest paying CitySacramento, CASanta Rosa, CA
Highest paying stateIdahoNew York
Best paying companyNW NaturalUCSF Benioff Children's Hospital
Best paying industryFinanceHealth Care

Differences between plant operator and stationary engineer education

There are a few differences between a plant operator and a stationary engineer in terms of educational background:

Plant OperatorStationary Engineer
Most common degreeHigh School Diploma, 34%Associate Degree, 35%
Most common majorBusinessHeating And Air Conditioning
Most common collegeRensselaer Polytechnic Institute-

Plant operator vs stationary engineer demographics

Here are the differences between plant operators' and stationary engineers' demographics:

Plant OperatorStationary Engineer
Average age4750
Gender ratioMale, 93.5% Female, 6.5%Male, 97.0% Female, 3.0%
Race ratioBlack or African American, 7.8% Unknown, 4.6% Hispanic or Latino, 12.7% Asian, 1.8% White, 70.5% American Indian and Alaska Native, 2.5%Black or African American, 11.0% Unknown, 4.5% Hispanic or Latino, 17.4% Asian, 7.6% White, 59.1% American Indian and Alaska Native, 0.5%
LGBT Percentage5%4%

Differences between plant operator and stationary engineer duties and responsibilities

Plant operator example responsibilities.

  • Manage and operate the DCS system or control board.
  • Manage and perform preventive maintenance, electrical repairs, millwright work, and MSHA safety functions.
  • Maintain buildings HVAC / lighting automation systems and make adjustments as needed for tenant's comfort and to manage energy consumption.
  • Used basic math skills to calculate the weight of the ammonia by the price it are per ton.
  • Operate compressors, scrubbers, pipeline, pumps, coolers, and evaporators to liquefy or compress gas.
  • Maintain and repair all equipment involve in plant processes to keep within OSHA safety standards and EPA environmental codes.
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Stationary engineer example responsibilities.

  • Manage the uninterrupted operation of boilers and assist with operation and repair of plumbing and electrical.
  • Operate and maintain boilers, A/C repairs, chillers, plumbing, and electrical troubleshooting.
  • Assist all trades as needed in all aspects of building maintenance (HVAC, electrical, cosmetics, fire alarm).
  • Convert flush valves to electronic flush valves on urinals and toilets.
  • Assist in the start up and implementation of cooling tower and heat exchanger retrofit.
  • Monitor all contractor work ensuring compliance with state, local, and OSHA standards and regulations.
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Plant operator vs stationary engineer skills

Common plant operator skills
  • Plant Equipment, 7%
  • Plant Operations, 6%
  • Preventative Maintenance, 5%
  • Boilers, 5%
  • Minor Maintenance, 4%
  • Ladders, 4%
Common stationary engineer skills
  • HVAC, 8%
  • Preventive Maintenance, 6%
  • Plumbing, 6%
  • Patients, 5%
  • Air Compressors, 5%
  • Steam Boilers, 5%

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