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Control systems engineer vs controls designer

The differences between control systems engineers and controls designers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 4-6 years to become both a control systems engineer and a controls designer. Additionally, a control systems engineer has an average salary of $92,727, which is higher than the $91,944 average annual salary of a controls designer.

The top three skills for a control systems engineer include PLC, HMI and C++. The most important skills for a controls designer are PLC, control panels, and IDS.

Control systems engineer vs controls designer overview

Control Systems EngineerControls Designer
Yearly salary$92,727$91,944
Hourly rate$44.58$44.20
Growth rate3%3%
Number of jobs133,22079,729
Job satisfaction--
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 53%
Average age4545
Years of experience66

What does a control systems engineer do?

Control systems engineers are interdisciplinary engineers managing the company's control systems. They are expected to be familiar with different engineering disciplines such as mechanical, industrial, and computer science, among others. They are responsible for designing systems based on the company's requirements. Control systems engineers must conduct feasibility studies to ensure that the company's requirements can be met. They are also responsible for developing the systems, creating prototypes, and testing. They test whether the control systems produce desired results. After testing, control systems engineers implement the system and conduct routine maintenance checks.

What does a controls designer do?

Controls designers both design and draft systems of hydraulic, pneumatic, and electrical controls for equipment and machines. The designers make diagrams of the logic system for timing and sequence control. They illustrate and describe details for installation and maintenance, such as bearing lubrication and lubrication types. It is part of their job to review schematics with the representatives of customers to answer questions during robot system installation. Also, they may design energy conversion controls.

Control systems engineer vs controls designer salary

Control systems engineers and controls designers have different pay scales, as shown below.

Control Systems EngineerControls Designer
Average salary$92,727$91,944
Salary rangeBetween $72,000 And $118,000Between $69,000 And $121,000
Highest paying CitySan Francisco, CASan Jose, CA
Highest paying stateCaliforniaRhode Island
Best paying companyAppleVisteon
Best paying industryAutomotiveTechnology

Differences between control systems engineer and controls designer education

There are a few differences between a control systems engineer and a controls designer in terms of educational background:

Control Systems EngineerControls Designer
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 53%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegeGeorgia Institute of TechnologyCarnegie Mellon University

Control systems engineer vs controls designer demographics

Here are the differences between control systems engineers' and controls designers' demographics:

Control Systems EngineerControls Designer
Average age4545
Gender ratioMale, 90.5% Female, 9.5%Male, 86.5% Female, 13.5%
Race ratioBlack or African American, 5.0% Unknown, 4.7% Hispanic or Latino, 11.6% Asian, 15.4% White, 63.1% American Indian and Alaska Native, 0.2%Black or African American, 4.8% Unknown, 4.7% Hispanic or Latino, 11.0% Asian, 17.7% White, 61.7% American Indian and Alaska Native, 0.2%
LGBT Percentage6%6%

Differences between control systems engineer and controls designer duties and responsibilities

Control systems engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Research NFPA, ISA, NEC, OSHA, specs and standards.
  • Install Allen-Bradley PLCS, interface to DCS.
  • Set up Ethernet communications from K-tron feeders back to DCS.
  • Assist commissioning team of gas analyzers for ISO compliance of equipment.
  • Show more

Controls designer example responsibilities.

  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Engineer, draft, modify PLC programs and HMI programs, create schematics, test software with customer to their satisfaction.
  • Create the simulation with SolidWorks.
  • Create and deploy disk images for latest SolidWorks releases as needed.
  • Develop applications for HVAC, semiconductor, industrial coatings, medical, and renewable and sustainable industries.
  • Lead designer assign to smaller projects at various plants dealing with instrumentation, PLS and DCS upgrades / modifications.
  • Show more

Control systems engineer vs controls designer skills

Common control systems engineer skills
  • PLC, 9%
  • HMI, 8%
  • C++, 7%
  • MATLAB, 6%
  • Simulink, 5%
  • Troubleshoot, 4%
Common controls designer skills
  • PLC, 12%
  • Control Panels, 6%
  • IDS, 6%
  • Auto CAD, 6%
  • I/O, 5%
  • UL, 4%

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