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Control systems engineer vs senior controls engineer

The differences between control systems engineers and senior controls engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 4-6 years to become both a control systems engineer and a senior controls engineer. Additionally, a senior controls engineer has an average salary of $107,298, which is higher than the $92,727 average annual salary of a control systems engineer.

The top three skills for a control systems engineer include PLC, HMI and C++. The most important skills for a senior controls engineer are control systems, HMI, and C++.

Control systems engineer vs senior controls engineer overview

Control Systems EngineerSenior Controls Engineer
Yearly salary$92,727$107,298
Hourly rate$44.58$51.59
Growth rate3%3%
Number of jobs133,22039,440
Job satisfaction--
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 66%
Average age4545
Years of experience66

What does a control systems engineer do?

Control systems engineers are interdisciplinary engineers managing the company's control systems. They are expected to be familiar with different engineering disciplines such as mechanical, industrial, and computer science, among others. They are responsible for designing systems based on the company's requirements. Control systems engineers must conduct feasibility studies to ensure that the company's requirements can be met. They are also responsible for developing the systems, creating prototypes, and testing. They test whether the control systems produce desired results. After testing, control systems engineers implement the system and conduct routine maintenance checks.

What does a senior controls engineer do?

A senior controls engineer specializes in designing and developing control systems in various industries. Their responsibilities typically include identifying and understanding the company's needs, producing prototypes and test structures, gathering and analyzing data to identify areas needing improvement, implementing solutions in vulnerable areas, and providing technical support when necessary. Furthermore, as a senior controls engineer, it is essential to lead and serve as a mentor to junior engineers, all while enforcing the company's policies and regulations.

Control systems engineer vs senior controls engineer salary

Control systems engineers and senior controls engineers have different pay scales, as shown below.

Control Systems EngineerSenior Controls Engineer
Average salary$92,727$107,298
Salary rangeBetween $72,000 And $118,000Between $82,000 And $138,000
Highest paying CitySan Francisco, CASan Francisco, CA
Highest paying stateCaliforniaCalifornia
Best paying companyAppleSagent Pharmaceuticals
Best paying industryAutomotiveAutomotive

Differences between control systems engineer and senior controls engineer education

There are a few differences between a control systems engineer and a senior controls engineer in terms of educational background:

Control Systems EngineerSenior Controls Engineer
Most common degreeBachelor's Degree, 74%Bachelor's Degree, 66%
Most common majorElectrical EngineeringElectrical Engineering
Most common collegeGeorgia Institute of TechnologyUniversity of Pennsylvania

Control systems engineer vs senior controls engineer demographics

Here are the differences between control systems engineers' and senior controls engineers' demographics:

Control Systems EngineerSenior Controls Engineer
Average age4545
Gender ratioMale, 90.5% Female, 9.5%Male, 84.6% Female, 15.4%
Race ratioBlack or African American, 5.0% Unknown, 4.7% Hispanic or Latino, 11.6% Asian, 15.4% White, 63.1% American Indian and Alaska Native, 0.2%Black or African American, 4.7% Unknown, 4.7% Hispanic or Latino, 10.9% Asian, 14.5% White, 64.9% American Indian and Alaska Native, 0.2%
LGBT Percentage6%6%

Differences between control systems engineer and senior controls engineer duties and responsibilities

Control systems engineer example responsibilities.

  • Lead the development of smarter controls utilizing DeviceNet and Profibus architecture.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Research NFPA, ISA, NEC, OSHA, specs and standards.
  • Install Allen-Bradley PLCS, interface to DCS.
  • Set up Ethernet communications from K-tron feeders back to DCS.
  • Assist commissioning team of gas analyzers for ISO compliance of equipment.
  • Show more

Senior controls engineer example responsibilities.

  • Manage all G/L, A/R, A/P, bank, loans and equity accounts.
  • Design reporting system using MatLab program to automate daily and weekly report.
  • Lead the management team in implementing MISys which fully intergrade QuickBooks regarding the manufacturing process.
  • Manage all aspects of business start-up, advance daily accounting, and month- and year-end functions.
  • Establish communication links and prepare machines for bench-testing to attain UL certification.
  • Develop motion control code to communicate with an Allen-Bradley PLC through TCP/IP.
  • Show more

Control systems engineer vs senior controls engineer skills

Common control systems engineer skills
  • PLC, 9%
  • HMI, 8%
  • C++, 7%
  • MATLAB, 6%
  • Simulink, 5%
  • Troubleshoot, 4%
Common senior controls engineer skills
  • Control Systems, 11%
  • HMI, 9%
  • C++, 7%
  • Allen-Bradley, 6%
  • SCADA, 5%
  • MATLAB, 4%

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