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Manufacturing consultant vs process engineer

The differences between manufacturing consultants and process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a manufacturing consultant and a process engineer. Additionally, a manufacturing consultant has an average salary of $86,698, which is higher than the $82,443 average annual salary of a process engineer.

The top three skills for a manufacturing consultant include business process, enterprise resource planning and gap analysis. The most important skills for a process engineer are continuous improvement, sigma, and lean manufacturing.

Manufacturing consultant vs process engineer overview

Manufacturing ConsultantProcess Engineer
Yearly salary$86,698$82,443
Hourly rate$41.68$39.64
Growth rate10%10%
Number of jobs40,99366,937
Job satisfaction54
Most common degreeBachelor's Degree, 68%Bachelor's Degree, 76%
Average age4242
Years of experience44

What does a manufacturing consultant do?

Manufacturing Consultants play an essential role in a company through their outside expertise and experience. They provide solutions and implement actions during the product development process and establish the infrastructure needed for manufacturing. Their duties typically include creating specifications for various components and assembly steps, determining production benchmarks, and optimizing manufacturing efficiency, reliability, and throughput. They are also responsible for providing support in the enterprise resource planning (ERP) development and training and formulating lean manufacturing methods.

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

Manufacturing consultant vs process engineer salary

Manufacturing consultants and process engineers have different pay scales, as shown below.

Manufacturing ConsultantProcess Engineer
Average salary$86,698$82,443
Salary rangeBetween $55,000 And $135,000Between $62,000 And $108,000
Highest paying CitySan Francisco, CARio Rancho, NM
Highest paying stateCaliforniaNew Mexico
Best paying companyIntelApple
Best paying industryTechnologyTechnology

Differences between manufacturing consultant and process engineer education

There are a few differences between a manufacturing consultant and a process engineer in terms of educational background:

Manufacturing ConsultantProcess Engineer
Most common degreeBachelor's Degree, 68%Bachelor's Degree, 76%
Most common majorBusinessChemical Engineering
Most common collegeNew York UniversityNorthwestern University

Manufacturing consultant vs process engineer demographics

Here are the differences between manufacturing consultants' and process engineers' demographics:

Manufacturing ConsultantProcess Engineer
Average age4242
Gender ratioMale, 89.1% Female, 10.9%Male, 82.9% Female, 17.1%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.7% Asian, 11.6% White, 67.8% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between manufacturing consultant and process engineer duties and responsibilities

Manufacturing consultant example responsibilities.

  • Finish goods are managed visually with the use of buffers and kanban cards instead of through a planning department.
  • Manage materials and logistics with both customers and supply base to support revenue generation and product diversification strategies.
  • Use process flow mapping for all functions of the business to determine key metrics for individual Kaizen events.
  • Implement and maintain MRP system.
  • Advise in the automation of assembly lines by use of PLC's and CNC units.
  • Restructure BOM's and reduce manufacturing cycle times to increase shop through put for several companies.
  • Show more

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Manufacturing consultant vs process engineer skills

Common manufacturing consultant skills
  • Business Process, 17%
  • Enterprise Resource Planning, 13%
  • Gap Analysis, 13%
  • Lean Manufacturing, 6%
  • ERP, 5%
  • Process Improvement, 4%
Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%

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