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Manufacturing consultant vs senior process engineer

The differences between manufacturing consultants and senior process engineers can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a manufacturing consultant and a senior process engineer. Additionally, a senior process engineer has an average salary of $105,378, which is higher than the $86,698 average annual salary of a manufacturing consultant.

The top three skills for a manufacturing consultant include business process, enterprise resource planning and gap analysis. The most important skills for a senior process engineer are continuous improvement, project management, and data analysis.

Manufacturing consultant vs senior process engineer overview

Manufacturing ConsultantSenior Process Engineer
Yearly salary$86,698$105,378
Hourly rate$41.68$50.66
Growth rate10%10%
Number of jobs40,99356,510
Job satisfaction5-
Most common degreeBachelor's Degree, 68%Bachelor's Degree, 71%
Average age4242
Years of experience44

What does a manufacturing consultant do?

Manufacturing Consultants play an essential role in a company through their outside expertise and experience. They provide solutions and implement actions during the product development process and establish the infrastructure needed for manufacturing. Their duties typically include creating specifications for various components and assembly steps, determining production benchmarks, and optimizing manufacturing efficiency, reliability, and throughput. They are also responsible for providing support in the enterprise resource planning (ERP) development and training and formulating lean manufacturing methods.

What does a senior process engineer do?

A Senior Process Engineer assesses a process efficiency, effectiveness, safety, and quality. They also conduct process improvement initiatives and custom product developments.

Manufacturing consultant vs senior process engineer salary

Manufacturing consultants and senior process engineers have different pay scales, as shown below.

Manufacturing ConsultantSenior Process Engineer
Average salary$86,698$105,378
Salary rangeBetween $55,000 And $135,000Between $82,000 And $134,000
Highest paying CitySan Francisco, CASan Francisco, CA
Highest paying stateCaliforniaLouisiana
Best paying companyIntelApple
Best paying industryTechnologyEnergy

Differences between manufacturing consultant and senior process engineer education

There are a few differences between a manufacturing consultant and a senior process engineer in terms of educational background:

Manufacturing ConsultantSenior Process Engineer
Most common degreeBachelor's Degree, 68%Bachelor's Degree, 71%
Most common majorBusinessChemical Engineering
Most common collegeNew York UniversityUniversity of Michigan - Ann Arbor

Manufacturing consultant vs senior process engineer demographics

Here are the differences between manufacturing consultants' and senior process engineers' demographics:

Manufacturing ConsultantSenior Process Engineer
Average age4242
Gender ratioMale, 89.1% Female, 10.9%Male, 85.1% Female, 14.9%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.7% Asian, 11.6% White, 67.8% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.4% Asian, 15.3% White, 66.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between manufacturing consultant and senior process engineer duties and responsibilities

Manufacturing consultant example responsibilities.

  • Finish goods are managed visually with the use of buffers and kanban cards instead of through a planning department.
  • Manage materials and logistics with both customers and supply base to support revenue generation and product diversification strategies.
  • Use process flow mapping for all functions of the business to determine key metrics for individual Kaizen events.
  • Implement and maintain MRP system.
  • Advise in the automation of assembly lines by use of PLC's and CNC units.
  • Restructure BOM's and reduce manufacturing cycle times to increase shop through put for several companies.
  • Show more

Senior process engineer example responsibilities.

  • Manage customer complaint resolution, root cause analysis, maintaining conformance for ISO certification.
  • Utilize simplified SPC charting for critical processes.
  • Assist MRB team in reviewing non-conforming product.
  • Implement SPC and write ISO-9000 documents for all chemical processes.
  • Provide engineering explanation for low CPK issues and solve QA problems.
  • Maintain, troubleshoot, modify, and update process and design specification.
  • Show more

Manufacturing consultant vs senior process engineer skills

Common manufacturing consultant skills
  • Business Process, 17%
  • Enterprise Resource Planning, 13%
  • Gap Analysis, 13%
  • Lean Manufacturing, 6%
  • ERP, 5%
  • Process Improvement, 4%
Common senior process engineer skills
  • Continuous Improvement, 6%
  • Project Management, 5%
  • Data Analysis, 4%
  • Process Improvement, 4%
  • Sigma, 4%
  • Process Design, 3%

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