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Plant operator vs mechanic

The differences between plant operators and mechanics can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 6-12 months to become a plant operator, becoming a mechanic takes usually requires 1-2 years. Additionally, a mechanic has an average salary of $47,149, which is higher than the $42,697 average annual salary of a plant operator.

The top three skills for a plant operator include plant equipment, plant operations and preventative maintenance. The most important skills for a mechanic are hand tools, preventive maintenance, and customer service.

Plant operator vs mechanic overview

Plant OperatorMechanic
Yearly salary$42,697$47,149
Hourly rate$20.53$22.67
Growth rate-7%4%
Number of jobs43,388100,534
Job satisfaction-4.25
Most common degreeHigh School Diploma, 34%High School Diploma, 42%
Average age4742
Years of experience122

What does a plant operator do?

A plant operator's primary role is to supervise and oversee operations in an industrial setting. They are responsible for controlling machinery and equipment, coordinating with fellow officers, monitoring the quality of progress among a particular unit or department, and maintaining daily operations records. A plant operator may also respond to inquiries and issues, perform basic troubleshooting, and provide corrective measures. Furthermore, a plant operator must conduct regular inspection and maintenance to ensure a safe work environment for everyone, all while implementing the plant's safety policies and regulations.

What does a mechanic do?

Mechanics are professionals responsible for assembling, maintaining, and repairing vehicles and types of machinery. They are knowledgeable of various tools and equipment, machinery, electrical systems, and other components. They can usually be seen indoors, garages in particular. Due to the advancement of technology, they are also required to be familiar with computer and software programs that can be used in auto shops and vehicles. They always work in safety precautions.

Plant operator vs mechanic salary

Plant operators and mechanics have different pay scales, as shown below.

Plant OperatorMechanic
Average salary$42,697$47,149
Salary rangeBetween $32,000 And $56,000Between $35,000 And $63,000
Highest paying CitySacramento, CASan Jose, CA
Highest paying stateIdahoConnecticut
Best paying companyNW NaturalAnheuser-Busch
Best paying industryFinanceManufacturing

Differences between plant operator and mechanic education

There are a few differences between a plant operator and a mechanic in terms of educational background:

Plant OperatorMechanic
Most common degreeHigh School Diploma, 34%High School Diploma, 42%
Most common majorBusinessAutomotive Technology
Most common collegeRensselaer Polytechnic Institute-

Plant operator vs mechanic demographics

Here are the differences between plant operators' and mechanics' demographics:

Plant OperatorMechanic
Average age4742
Gender ratioMale, 93.5% Female, 6.5%Male, 95.7% Female, 4.3%
Race ratioBlack or African American, 7.8% Unknown, 4.6% Hispanic or Latino, 12.7% Asian, 1.8% White, 70.5% American Indian and Alaska Native, 2.5%Black or African American, 8.5% Unknown, 5.0% Hispanic or Latino, 17.1% Asian, 2.4% White, 65.9% American Indian and Alaska Native, 1.1%
LGBT Percentage5%2%

Differences between plant operator and mechanic duties and responsibilities

Plant operator example responsibilities.

  • Manage and operate the DCS system or control board.
  • Manage and perform preventive maintenance, electrical repairs, millwright work, and MSHA safety functions.
  • Maintain buildings HVAC / lighting automation systems and make adjustments as needed for tenant's comfort and to manage energy consumption.
  • Used basic math skills to calculate the weight of the ammonia by the price it are per ton.
  • Operate compressors, scrubbers, pipeline, pumps, coolers, and evaporators to liquefy or compress gas.
  • Maintain and repair all equipment involve in plant processes to keep within OSHA safety standards and EPA environmental codes.
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Mechanic example responsibilities.

  • Dismantle and re-assemble equipment, using hoists and hand tools, such as transfer cases, hydraulic cylinders, bell housings.
  • Identify issues with wire feeder and power source, break press, overhead cranes , 2 ton to 25 ton hoists.
  • chain saws, trimmers, tractors, push mowers, blowers, generators, cut saws, power washers, etc.
  • Work with networking, plumbing, troubleshooting electrical and performing mechanical repairs.
  • Monitor HVAC systems and operations, and ensure that routine preventive maintenance are performed according to establish schedules.
  • Complete repair of low-boy style trailers, and tractors with wet line PTO systems.
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Plant operator vs mechanic skills

Common plant operator skills
  • Plant Equipment, 7%
  • Plant Operations, 6%
  • Preventative Maintenance, 5%
  • Boilers, 5%
  • Minor Maintenance, 4%
  • Ladders, 4%
Common mechanic skills
  • Hand Tools, 9%
  • Preventive Maintenance, 8%
  • Customer Service, 7%
  • Customer Vehicles, 7%
  • Diagnosis, 6%
  • Electrical Systems, 5%

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