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How to hire a senior controls engineer

Senior controls engineer hiring summary. Here are some key points about hiring senior controls engineers in the United States:

  • There are a total of 16,634 senior controls engineers in the US, and there are currently 39,440 job openings in this field.
  • The median cost to hire a senior controls engineer is $1,633.
  • Small businesses spend $1,105 per senior controls engineer on training each year, while large companies spend $658.
  • It takes between 36 and 42 days to fill the average role in the US.
  • It takes approximately 12 weeks for a new employee to reach full productivity levels.
  • HR departments typically allocate 15% of their budget towards recruitment efforts.
  • Newark, CA, has the highest demand for senior controls engineers, with 11 job openings.

How to hire a senior controls engineer, step by step

To hire a senior controls engineer, consider the skills and experience you are looking for in a candidate, allocate a budget for the position, and post and promote the job opening to reach potential candidates. Follow these steps to hire a senior controls engineer:

Here's a step-by-step senior controls engineer hiring guide:

  • Step 1: Identify your hiring needs
  • Step 2: Create an ideal candidate profile
  • Step 3: Make a budget
  • Step 4: Write a senior controls engineer job description
  • Step 5: Post your job
  • Step 6: Interview candidates
  • Step 7: Send a job offer and onboard your new senior controls engineer
  • Step 8: Go through the hiring process checklist

What does a senior controls engineer do?

A senior controls engineer specializes in designing and developing control systems in various industries. Their responsibilities typically include identifying and understanding the company's needs, producing prototypes and test structures, gathering and analyzing data to identify areas needing improvement, implementing solutions in vulnerable areas, and providing technical support when necessary. Furthermore, as a senior controls engineer, it is essential to lead and serve as a mentor to junior engineers, all while enforcing the company's policies and regulations.

Learn more about the specifics of what a senior controls engineer does
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  1. Identify your hiring needs

    Before you start hiring a senior controls engineer, identify what type of worker you actually need. Certain positions might call for a full-time employee, while others can be done by a part-time worker or contractor.

    Determine employee vs contractor status
    Is the person you're thinking of hiring a US citizen or green card holder?

    A senior controls engineer's background is also an important factor in determining whether they'll be a good fit for the position. For example, senior controls engineers from different industries or fields will have radically different experiences and will bring different viewpoints to the role. You also need to consider the candidate's previous level of experience to make sure they'll be comfortable with the job's level of seniority.

    This list presents senior controls engineer salaries for various positions.

    Type of Senior Controls EngineerDescriptionHourly rate
    Senior Controls EngineerElectrical engineers design, develop, test, and supervise the manufacturing of electrical equipment, such as electric motors, radar and navigation systems, communications systems, and power generation equipment. Electronics engineers design and develop electronic equipment, such as broadcast and communications systems—from portable music players to global positioning systems (GPSs).$39-66
    Engineering TraineeAn engineering trainee is responsible for shadowing engineers in their duties and performing administrative tasks as needed. Engineering trainees assist the engineers in inspecting construction sites and conducting field research... Show more$20-39
    Radio Frequency EngineerA radio frequency engineer, also known as RF engineer, specializes in designing and developing communication systems using radio waves. One of their primary responsibilities revolves around creating networks and systems and testing equipment... Show more$32-55
  2. Create an ideal candidate profile

    Common skills:
    • Control Systems
    • HMI
    • C++
    • Allen-Bradley
    • SCADA
    • MATLAB
    • Project Management
    • UL
    • System Design
    • Hmi Programming
    • Technical Support
    • Process Control
    • Servo
    • Software Development
    Check all skills
    Responsibilities:
    • Manage all G/L, A/R, A/P, bank, loans and equity accounts.
    • Design reporting system using MatLab program to automate daily and weekly report.
    • Lead the management team in implementing MISys which fully intergrade QuickBooks regarding the manufacturing process.
    • Manage all aspects of business start-up, advance daily accounting, and month- and year-end functions.
    • Establish communication links and prepare machines for bench-testing to attain UL certification.
    • Develop motion control code to communicate with an Allen-Bradley PLC through TCP/IP.
    More senior controls engineer duties
  3. Make a budget

    Including a salary range in your senior controls engineer job description is a great way to entice the best and brightest candidates. A senior controls engineer salary can vary based on several factors:
    • Location. For example, senior controls engineers' average salary in montana is 47% less than in california.
    • Seniority. Entry-level senior controls engineers earn 41% less than senior-level senior controls engineers.
    • Certifications. A senior controls engineer with a few certifications under their belt will likely demand a higher salary.
    • Company. Working for a prestigious company or an exciting start-up can make a huge difference in a senior controls engineer's salary.

    Average senior controls engineer salary

    $107,298yearly

    $51.59 hourly rate

    Entry-level senior controls engineer salary
    $82,000 yearly salary
    Updated January 20, 2026

    Average senior controls engineer salary by state

    RankStateAvg. salaryHourly rate
    1California$141,830$68
    2Washington$118,997$57
    3District of Columbia$117,091$56
    4Texas$115,197$55
    5Massachusetts$111,376$54
    6Michigan$103,451$50
    7New York$99,269$48
    8Colorado$96,471$46
    9New Hampshire$96,209$46
    10Missouri$95,377$46
    11Minnesota$93,400$45
    12Illinois$90,953$44
    13Georgia$89,421$43
    14Oregon$89,410$43
    15North Carolina$86,216$41
    16Ohio$84,562$41
    17South Carolina$84,233$41
    18Indiana$81,157$39

    Average senior controls engineer salary by company

    RankCompanyAverage salaryHourly rateJob openings
    1Sagent Pharmaceuticals$139,938$67.28
    2Intuitive Surgical$135,147$64.978
    3Rivian$131,117$63.0420
    4Microsoft$130,143$62.5783
    5Seres$129,570$62.291
    6Vicarious$125,424$60.30
    7Citi$124,697$59.952
    8BlueCrest Capital Management$124,207$59.71
    9Tesla$122,963$59.1210
    10BorgWarner$122,800$59.048
    11ViacomCBS$122,526$58.91
    12Nikola Motor$121,779$58.55
    13Lucid Motors$121,034$58.1915
    14Nexteer Automotive$120,904$58.134
    15Nordstrom$120,297$57.842
    16Oshkosh$118,801$57.1220
    17City National Bank$118,744$57.09
    18Dana Incorporated$118,143$56.803
    19FUJIFILM Diosynth Biotechnologies$118,140$56.801
    20Allison Transmission$116,973$56.242
  4. Writing a senior controls engineer job description

    A job description for a senior controls engineer role includes a summary of the job's main responsibilities, required skills, and preferred background experience. Including a salary range can also go a long way in attracting more candidates to apply, and showing the first name of the hiring manager can also make applicants more comfortable. As an example, here's a senior controls engineer job description:

    Senior controls engineer job description example

    Sr. Controls Engineer - Strong knowledge of the construction and/or HVAC/R industry, control theory, automatic temperature controls, building automation systems and industrial control systems. The controls engineer must have in-field experience interpreting industry standards, specifications, schedules, control diagrams, sequence of operations and energy management concepts. with the ability to carry a product design from conception into production through design, implementation, commissioning and turn-over. Familiarity with hardware and software used to monitor and control industrial systems to include Programmable Logic Controllers, analog and digital instrumentation and Supervisor Control and Data Acquisition (SCADA) components. Experience with Building Automation and Control Networking Protocol (BACNet) and Modbus inter-operable standard network protocol.

    The Engineers will interface with the Government's Design and Construction Management teams for communication of technical information about the project(s). The personnel will support multiple projects in various stages of the Project Lifecycle as defined in the BPA.
    Requirements

    Candidate must have successfully completed a bachelor's degree in engineering from a college or university that has ABET accredited engineering programs. Degrees in engineering technology are NOT considered qualifying for this position.

    Engineering degrees earned outside the United States must be recognized by a Mutual Recognition Agreement (MRA) often known as accords. These are non-governmental agreements among organizations that accredit academic degree programs. MRAs recognize the substantial equivalence of mature accreditation systems and programs accredited by signatory organizations within their jurisdictions.

    Candidate must be able to demonstrate at least seven (7) years' relevant experience. Professional Engineering license preferred.

    In addition to the scope of work defined in the BPA, the Senior Controls Engineer shall:

    a. Provide Industrial Control and Building Automation System Controls expertise to support system design and performance analysis for facility and infrastructure projects across the Center

    b. Provide expertise, proficiency, and knowledge in the installation and operation of direct digital controls and/or Programmable Logic Units.

    c. Be proficient with the use of the Microsoft Office Suite (Word, Excel, Powerpoint, and Outlook), Adobe Pro and AutoCAD and cost estimating software. The government will issue a computer for use.

    d. Be fluent in American English, both written and spoken, grammar, spelling and technical report writing.

    e. Be capable of walking on uneven surfaces such as may be encountered on a construction site inspection up to 1 mile. Be capable of standing for extended periods in the heat and a variety of weather conditions. Be able to climb stairs and a ladder without assistance. Be able to bend and reach to visually inspect equipment installations and site conditions.

    Benefits

    Medical, dental, vision insurance

    Life insurance

    Short-term and long-term disability insurance

    11 paid federal holidays

    Paid vacation

    401K with company match
  5. Post your job

    To find the right senior controls engineer for your business, consider trying out a few different recruiting strategies:

    • Consider internal talent. One of the most important sources of talent for any company is its existing workforce.
    • Ask for referrals. Reach out to friends, family members, and current employees and ask if they know or have worked with senior controls engineers they would recommend.
    • Recruit at local colleges. Attend job fairs at local colleges to recruit senior controls engineers who meet your education requirements.
    • Social media platforms. LinkedIn, Facebook and Twitter now have more than 3.5 billion users, and you can use social media to reach potential job candidates.
    Post your job online:
    • Post your senior controls engineer job on Zippia to find and recruit senior controls engineer candidates who meet your exact specifications.
    • Use field-specific websites.
    • Post a job on free websites.
  6. Interview candidates

    To successfully recruit senior controls engineers, your first interview needs to engage with candidates to learn about their interest in the role and experience in the field. You can go into more detail about the company, the role, and the responsibilities during follow-up interviews.

    Remember to include a few questions that allow candidates to expand on their strengths in their own words. Asking about their unique skills might reveal things you'd miss otherwise. At this point, good candidates can move on to the technical interview.

    The right interview questions can help you assess a candidate's hard skills, behavioral intelligence, and soft skills.

  7. Send a job offer and onboard your new senior controls engineer

    Once you've decided on a perfect senior controls engineer candidate, it's time to write an offer letter. In addition to salary, it should include benefits and perks available to the employee. Qualified candidates may be considered for other positions, so make sure your offer is competitive. Candidates may wish to negotiate. Once you've settled on the details, formalize your agreement with a contract.

    It's also good etiquette to follow up with applicants who don't get the job by sending them an email letting them know that the position has been filled.

    To prepare for the new employee's start date, you can create an onboarding schedule and complete any necessary paperwork, such as employee action forms and onboarding documents like I-9 forms, benefits enrollment, and federal and state tax forms. Human Resources should also ensure that a new employee file is created.

  8. Go through the hiring process checklist

    • Determine employee type (full-time, part-time, contractor, etc.)
    • Submit a job requisition form to the HR department
    • Define job responsibilities and requirements
    • Establish budget and timeline
    • Determine hiring decision makers for the role
    • Write job description
    • Post job on job boards, company website, etc.
    • Promote the job internally
    • Process applications through applicant tracking system
    • Review resumes and cover letters
    • Shortlist candidates for screening
    • Hold phone/virtual interview screening with first round of candidates
    • Conduct in-person interviews with top candidates from first round
    • Score candidates based on weighted criteria (e.g., experience, education, background, cultural fit, skill set, etc.)
    • Conduct background checks on top candidates
    • Check references of top candidates
    • Consult with HR and hiring decision makers on job offer specifics
    • Extend offer to top candidate(s)
    • Receive formal job offer acceptance and signed employment contract
    • Inform other candidates that the position has been filled
    • Set and communicate onboarding schedule to new hire(s)
    • Complete new hire paperwork (i9, benefits enrollment, tax forms, etc.)
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How much does it cost to hire a senior controls engineer?

Recruiting senior controls engineers involves both the one-time costs of hiring and the ongoing costs of adding a new employee to your team. Your spending during the hiring process will mostly be on things like promoting the job on job boards, reviewing and interviewing candidates, and onboarding the new hire. Ongoing costs will obviously involve the employee's salary, but also may include things like benefits.

You can expect to pay around $107,298 per year for a senior controls engineer, as this is the median yearly salary nationally. This can vary depending on what state or city you're hiring in. If you're hiring for contract work or on a per-project basis, hourly rates for senior controls engineers in the US typically range between $39 and $66 an hour.

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