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Stress engineer vs mechanical engineer

The differences between stress engineers and mechanical engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a stress engineer, becoming a mechanical engineer takes usually requires 4-6 years. Additionally, a stress engineer has an average salary of $107,036, which is higher than the $75,352 average annual salary of a mechanical engineer.

The top three skills for a stress engineer include finite element analysis, structural analysis and autocad. The most important skills for a mechanical engineer are CAD, solidworks, and mechanical systems.

Stress engineer vs mechanical engineer overview

Stress EngineerMechanical Engineer
Yearly salary$107,036$75,352
Hourly rate$51.46$36.23
Growth rate6%2%
Number of jobs36,117105,618
Job satisfaction--
Most common degreeBachelor's Degree, 75%Bachelor's Degree, 77%
Average age4441
Years of experience46

What does a stress engineer do?

A stress engineer specializes in conducting analysis and assessments on structures and components, mainly using stress to test its structural integrity. They may work in various industries such as automotive, aerospace, manufacturing, and even medical. Although their duties may vary upon the industry, they are typically in charge of performing extensive research and analysis, coordinating with architects and engineers, designing and building prototypes, and maintaining records of all procedures. Furthermore, a stress engineer must produce detailed progress and findings reports in adherence to project deadlines and company policies.

What does a mechanical engineer do?

Mechanical Engineers oversee the development of various mechanical devices in different industries. Most of the responsibilities will revolve around crafting, improving, or designing technologies by utilizing extensive expertise in the subject; they identify and detect errors, provide in-depth analysis, and resolve issues. They are often in designated offices, but they can also work on-site and travel if necessary. Furthermore, Mechanical Engineers usually function in a group or team setting, often supervised by personnel in higher positions.

Stress engineer vs mechanical engineer salary

Stress engineers and mechanical engineers have different pay scales, as shown below.

Stress EngineerMechanical Engineer
Average salary$107,036$75,352
Salary rangeBetween $73,000 And $156,000Between $58,000 And $97,000
Highest paying CitySeattle, WASan Francisco, CA
Highest paying stateWashingtonWashington
Best paying companyCTSMeta
Best paying industryProfessionalEnergy

Differences between stress engineer and mechanical engineer education

There are a few differences between a stress engineer and a mechanical engineer in terms of educational background:

Stress EngineerMechanical Engineer
Most common degreeBachelor's Degree, 75%Bachelor's Degree, 77%
Most common majorMechanical EngineeringMechanical Engineering
Most common collegeGeorgia Institute of TechnologyMichigan Technological University

Stress engineer vs mechanical engineer demographics

Here are the differences between stress engineers' and mechanical engineers' demographics:

Stress EngineerMechanical Engineer
Average age4441
Gender ratioMale, 89.7% Female, 10.3%Male, 90.6% Female, 9.4%
Race ratioBlack or African American, 3.8% Unknown, 4.3% Hispanic or Latino, 8.9% Asian, 19.8% White, 63.0% American Indian and Alaska Native, 0.3%Black or African American, 3.1% Unknown, 4.5% Hispanic or Latino, 7.8% Asian, 16.6% White, 68.0% American Indian and Alaska Native, 0.1%
LGBT Percentage8%5%

Differences between stress engineer and mechanical engineer duties and responsibilities

Stress engineer example responsibilities.

  • Lead CFD analyses on various aircraft types.
  • Manage the development and design data in PDM to ensure successful completion.
  • Manage Jenkins security by providing specific access to authorize developers/testers using project base matrix authorization strategy.
  • Develop Perl, TCL, and Bourne shell tools to improve the CFD process.
  • Perform FEA static analysis on primary and secondary MLG structural parts using ABAQUS as solver.
  • Perform mission analysis using PATRAN, ABAQUS, and NASTRAN as well as basic hand calculations.
  • Show more

Mechanical engineer example responsibilities.

  • Manage machine shop and Sr. Machinist/Toolmaker.
  • Lead the implementation of Syteline MRP software.
  • Manage component work orders and failure test scheduling to parts as per DFMEA with design team.
  • Use of PLM software tools such as WindChill to manage data, revisions, iterations and approvals.
  • Lead a brainstorming session for review with supplier & management and follow through the successful implementation of a corrective action.
  • Attain SolidWorks CSWP certification and maintaining proficiency within CREO & AutoCad
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Stress engineer vs mechanical engineer skills

Common stress engineer skills
  • Finite Element Analysis, 10%
  • Structural Analysis, 9%
  • Autocad, 6%
  • Fatigue Analysis, 5%
  • MRB, 5%
  • Ansys, 4%
Common mechanical engineer skills
  • CAD, 10%
  • Solidworks, 9%
  • Mechanical Systems, 6%
  • Mechanical Design, 5%
  • HVAC, 5%
  • Plumbing, 4%

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