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Maintenance controller vs lead mechanic

The differences between maintenance controllers and lead mechanics can be seen in a few details. Each job has different responsibilities and duties. It typically takes 2-4 years to become both a maintenance controller and a lead mechanic. Additionally, a maintenance controller has an average salary of $72,133, which is higher than the $54,471 average annual salary of a lead mechanic.

The top three skills for a maintenance controller include maintenance control, FAA and general maintenance. The most important skills for a lead mechanic are hand tools, preventive maintenance, and HVAC.

Maintenance controller vs lead mechanic overview

Maintenance ControllerLead Mechanic
Yearly salary$72,133$54,471
Hourly rate$34.68$26.19
Growth rate5%4%
Number of jobs70,06986,668
Job satisfaction5-
Most common degreeAssociate Degree, 37%Associate Degree, 31%
Average age4949
Years of experience44

What does a maintenance controller do?

To ensure that every passenger can have safe travel, a maintenance controller must check, monitor, and maintain an aircraft's good performance. They are responsible for ensuring that it has passed quality standards, safety requirements, and mechanics before they go in the air. Often reviews, schedules, logs, and coordinates to their supervisor to identify or resolve any unforeseen issue that may come along the way.

What does a lead mechanic do?

A lead mechanic coordinates the teams of mechanics and ensures the timely completion of repairs. Lead mechanics supervise their subordinates, order mechanical parts, and inspect their work making sure that the standards are met. They are responsible for repairing, overhauling, and maintaining vehicles or farm equipment. It is their job to provide support and give advice on matters associated with repairs. They also conduct road tests and maintain the repair of equipment. They should also have leadership and strong communication skills.

Maintenance controller vs lead mechanic salary

Maintenance controllers and lead mechanics have different pay scales, as shown below.

Maintenance ControllerLead Mechanic
Average salary$72,133$54,471
Salary rangeBetween $48,000 And $106,000Between $40,000 And $73,000
Highest paying City-Anchorage, AK
Highest paying state-Alaska
Best paying company-California Resources
Best paying industry-Manufacturing

Differences between maintenance controller and lead mechanic education

There are a few differences between a maintenance controller and a lead mechanic in terms of educational background:

Maintenance ControllerLead Mechanic
Most common degreeAssociate Degree, 37%Associate Degree, 31%
Most common majorAviationAutomotive Technology
Most common collegeSUNY FarmingdaleSUNY College of Technology at Alfred

Maintenance controller vs lead mechanic demographics

Here are the differences between maintenance controllers' and lead mechanics' demographics:

Maintenance ControllerLead Mechanic
Average age4949
Gender ratioMale, 89.1% Female, 10.9%Male, 96.8% Female, 3.2%
Race ratioBlack or African American, 8.4% Unknown, 4.5% Hispanic or Latino, 15.9% Asian, 2.1% White, 67.9% American Indian and Alaska Native, 1.2%Black or African American, 8.3% Unknown, 4.5% Hispanic or Latino, 15.8% Asian, 2.1% White, 68.1% American Indian and Alaska Native, 1.2%
LGBT Percentage4%4%

Differences between maintenance controller and lead mechanic duties and responsibilities

Maintenance controller example responsibilities.

  • Achieve superior safety, logistics reliability, and quality assurance record.
  • Coordinate and manage required logistics support, and direct, document, and monitor aircraft cannibalization.
  • Manage and coordinate extensive activities in support of intercontinental ballistic missile launch facility readiness and space flight operations.
  • Ensure warehouse are in compliance with OSHA state and federal laws.
  • Coordinate travel requirements in support of AOG recovery personnel.
  • Advise, troubleshot, and determine repair procedures using technical publications.
  • Show more

Lead mechanic example responsibilities.

  • Manage the repairs of electrical and mechanical components, such as power assemblies and traction motors.
  • Manage routine maintenance and modifications for locomotives as well as preventative maintenance for freight cars.
  • Complete restoration of antique motorcycles, extensive engine repair, payroll, quarterly reports, parts sales and database inventory.
  • Assemble and repair motor scooters.
  • Perform conventional welding, MIG, TIG, OxyAcet.
  • Ensure quality repairs are made while meeting stringent FRA guidelines.
  • Show more

Maintenance controller vs lead mechanic skills

Common maintenance controller skills
  • Maintenance Control, 13%
  • FAA, 12%
  • General Maintenance, 7%
  • Unscheduled Maintenance, 7%
  • Maintenance Planning, 6%
  • Aircraft Systems, 5%
Common lead mechanic skills
  • Hand Tools, 9%
  • Preventive Maintenance, 8%
  • HVAC, 6%
  • Electrical Systems, 4%
  • Mechanical Equipment, 4%
  • Hydraulic Systems, 4%

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