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Manufacturing consultant vs senior manufacturing engineer

The differences between manufacturing consultants and senior manufacturing engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 2-4 years to become a manufacturing consultant, becoming a senior manufacturing engineer takes usually requires 1-2 years. Additionally, a senior manufacturing engineer has an average salary of $93,853, which is higher than the $86,698 average annual salary of a manufacturing consultant.

The top three skills for a manufacturing consultant include business process, enterprise resource planning and gap analysis. The most important skills for a senior manufacturing engineer are lean manufacturing, continuous improvement, and sigma.

Manufacturing consultant vs senior manufacturing engineer overview

Manufacturing ConsultantSenior Manufacturing Engineer
Yearly salary$86,698$93,853
Hourly rate$41.68$45.12
Growth rate10%10%
Number of jobs40,99397,154
Job satisfaction54
Most common degreeBachelor's Degree, 68%Bachelor's Degree, 73%
Average age4243
Years of experience42

What does a manufacturing consultant do?

Manufacturing Consultants play an essential role in a company through their outside expertise and experience. They provide solutions and implement actions during the product development process and establish the infrastructure needed for manufacturing. Their duties typically include creating specifications for various components and assembly steps, determining production benchmarks, and optimizing manufacturing efficiency, reliability, and throughput. They are also responsible for providing support in the enterprise resource planning (ERP) development and training and formulating lean manufacturing methods.

What does a senior manufacturing engineer do?

A Senior Manufacturing Engineer works in a company's production operations and is responsible for developing and improving manufacturing processes. They analyze and propose solutions to engineering problems.

Manufacturing consultant vs senior manufacturing engineer salary

Manufacturing consultants and senior manufacturing engineers have different pay scales, as shown below.

Manufacturing ConsultantSenior Manufacturing Engineer
Average salary$86,698$93,853
Salary rangeBetween $55,000 And $135,000Between $71,000 And $123,000
Highest paying CitySan Francisco, CASan Francisco, CA
Highest paying stateCaliforniaCalifornia
Best paying companyIntelGoogle
Best paying industryTechnologyAutomotive

Differences between manufacturing consultant and senior manufacturing engineer education

There are a few differences between a manufacturing consultant and a senior manufacturing engineer in terms of educational background:

Manufacturing ConsultantSenior Manufacturing Engineer
Most common degreeBachelor's Degree, 68%Bachelor's Degree, 73%
Most common majorBusinessMechanical Engineering
Most common collegeNew York UniversityNorthwestern University

Manufacturing consultant vs senior manufacturing engineer demographics

Here are the differences between manufacturing consultants' and senior manufacturing engineers' demographics:

Manufacturing ConsultantSenior Manufacturing Engineer
Average age4243
Gender ratioMale, 89.1% Female, 10.9%Male, 92.6% Female, 7.4%
Race ratioBlack or African American, 4.8% Unknown, 4.0% Hispanic or Latino, 11.7% Asian, 11.6% White, 67.8% American Indian and Alaska Native, 0.2%Black or African American, 4.2% Unknown, 4.7% Hispanic or Latino, 10.6% Asian, 17.1% White, 63.1% American Indian and Alaska Native, 0.3%
LGBT Percentage4%5%

Differences between manufacturing consultant and senior manufacturing engineer duties and responsibilities

Manufacturing consultant example responsibilities.

  • Finish goods are managed visually with the use of buffers and kanban cards instead of through a planning department.
  • Manage materials and logistics with both customers and supply base to support revenue generation and product diversification strategies.
  • Use process flow mapping for all functions of the business to determine key metrics for individual Kaizen events.
  • Implement and maintain MRP system.
  • Advise in the automation of assembly lines by use of PLC's and CNC units.
  • Restructure BOM's and reduce manufacturing cycle times to increase shop through put for several companies.
  • Show more

Senior manufacturing engineer example responsibilities.

  • Implement a KANBAN system for manufacturing which reduce wasteful production activities and achieve labor reductions.
  • Plan and manage process-improvement projects and support production methods and processes for manufacturing center and CNC processes.
  • Utilize the latest techniques in J.I.T., KANBAN, and KAIZEN philosophies.
  • Facilitate technical information and background support to KAIZEN events.
  • Generate and release ECO's and ECR's using auto cad.
  • Design new fixtures, conveyor upgrades to existing equipment, which comply with ASME, NFPA, and OSHA standards.
  • Show more

Manufacturing consultant vs senior manufacturing engineer skills

Common manufacturing consultant skills
  • Business Process, 17%
  • Enterprise Resource Planning, 13%
  • Gap Analysis, 13%
  • Lean Manufacturing, 6%
  • ERP, 5%
  • Process Improvement, 4%
Common senior manufacturing engineer skills
  • Lean Manufacturing, 7%
  • Continuous Improvement, 6%
  • Sigma, 5%
  • Project Management, 4%
  • CAD, 4%
  • Lean Six Sigma, 3%

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