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Process safety engineer vs process engineer

The differences between process safety engineers and process engineers can be seen in a few details. Each job has different responsibilities and duties. While it typically takes 1-2 years to become a process safety engineer, becoming a process engineer takes usually requires 2-4 years. Additionally, a process safety engineer has an average salary of $84,412, which is higher than the $82,443 average annual salary of a process engineer.

The top three skills for a process safety engineer include safety management, OSHA and risk management. The most important skills for a process engineer are continuous improvement, sigma, and lean manufacturing.

Process safety engineer vs process engineer overview

Process Safety EngineerProcess Engineer
Yearly salary$84,412$82,443
Hourly rate$40.58$39.64
Growth rate4%10%
Number of jobs38,65066,937
Job satisfaction54
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 76%
Average age4242
Years of experience24

What does a process safety engineer do?

A process safety engineer is responsible for conducting quality check procedures for the operational processes of the manufacturing and construction industries. Process safety engineers analyze practices to ensure that the methodologies adhere to safety standards and state regulations. They also inspect the tools and materials used, the budget needed for production, and timetables to strategize efficient ways in minimizing costs and risks. A process safety engineer records the process findings and suggests technical solutions to maximize productivity.

What does a process engineer do?

A Process Engineer is responsible for coming up with innovative ways to process particular raw materials into different kinds of products. They can also modify various existing machines or maintain their quality by monitoring its functions and conducting tests and examinations. A Process Engineer must do numerous analyses and research to gather data that would help determine possible improvements or decisions to uphold. Furthermore, A Process Engineer also has the task of procuring and installing new equipment, collecting and interpreting data, assessing risks, and ensuring that tasks are done safely.

Process safety engineer vs process engineer salary

Process safety engineers and process engineers have different pay scales, as shown below.

Process Safety EngineerProcess Engineer
Average salary$84,412$82,443
Salary rangeBetween $55,000 And $129,000Between $62,000 And $108,000
Highest paying CityOrange, CARio Rancho, NM
Highest paying stateCaliforniaNew Mexico
Best paying companyCalifornia ResourcesApple
Best paying industryEnergyTechnology

Differences between process safety engineer and process engineer education

There are a few differences between a process safety engineer and a process engineer in terms of educational background:

Process Safety EngineerProcess Engineer
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 76%
Most common majorChemical EngineeringChemical Engineering
Most common collegeStanford UniversityNorthwestern University

Process safety engineer vs process engineer demographics

Here are the differences between process safety engineers' and process engineers' demographics:

Process Safety EngineerProcess Engineer
Average age4242
Gender ratioMale, 77.0% Female, 23.0%Male, 82.9% Female, 17.1%
Race ratioBlack or African American, 4.7% Unknown, 3.9% Hispanic or Latino, 11.5% Asian, 12.6% White, 67.1% American Indian and Alaska Native, 0.2%Black or African American, 4.3% Unknown, 3.9% Hispanic or Latino, 10.6% Asian, 15.6% White, 65.4% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process safety engineer and process engineer duties and responsibilities

Process safety engineer example responsibilities.

  • Manage chemical process operations risk and EHS programs.
  • Lead troubleshooting of PLC, electrical, pneumatics, and hydraulic equipment.
  • Manage hazardous and special waste programs and profiles including audits/inspections, vendor compliance, documentation and recordkeeping.
  • Participate as an active member in the review of documentation and citation items relate to the OSHA PSM regulation.
  • Progress projects relate to environmental, health, and safety (EHS).
  • Collect thorough and detail data and write CB reports using the data and analysis.
  • Show more

Process engineer example responsibilities.

  • Lead KAIZEN projects to eliminate waste categories stemming from corrugation process.
  • Create and manage SharePoint sites for teams to collaborate on the work.
  • Lead and participate in KAIZEN events, IQ, OQ, PQ activities, set-up reduction techniques.
  • Lead a team, scheduling, resource planning, to create 120 catheters on schedule for a clinical trial.
  • Manage the operated and non-operate AFE process from implementation to cost allocation.
  • Obtain referrals, track hospitalized patients, interface with manage care intermediaries/medical personnel.
  • Show more

Process safety engineer vs process engineer skills

Common process safety engineer skills
  • Safety Management, 10%
  • OSHA, 8%
  • Risk Management, 6%
  • PHA, 6%
  • EHS, 5%
  • Mechanical Integrity, 5%
Common process engineer skills
  • Continuous Improvement, 8%
  • Sigma, 5%
  • Lean Manufacturing, 5%
  • Project Management, 5%
  • Troubleshoot, 4%
  • Lean Six Sigma, 3%

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