Post job

Process safety engineer vs safety consultant

The differences between process safety engineers and safety consultants can be seen in a few details. Each job has different responsibilities and duties. It typically takes 1-2 years to become both a process safety engineer and a safety consultant. Additionally, a process safety engineer has an average salary of $84,412, which is higher than the $72,011 average annual salary of a safety consultant.

The top three skills for a process safety engineer include safety management, OSHA and risk management. The most important skills for a safety consultant are OSHA, EHS, and safety procedures.

Process safety engineer vs safety consultant overview

Process Safety EngineerSafety Consultant
Yearly salary$84,412$72,011
Hourly rate$40.58$34.62
Growth rate4%4%
Number of jobs38,65020,066
Job satisfaction5-
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 61%
Average age4242
Years of experience22

What does a process safety engineer do?

A process safety engineer is responsible for conducting quality check procedures for the operational processes of the manufacturing and construction industries. Process safety engineers analyze practices to ensure that the methodologies adhere to safety standards and state regulations. They also inspect the tools and materials used, the budget needed for production, and timetables to strategize efficient ways in minimizing costs and risks. A process safety engineer records the process findings and suggests technical solutions to maximize productivity.

What does a safety consultant do?

A safety consultant specializes in establishing safety guidelines and regulations for a company to ensure a safe and productive work environment. Their responsibilities revolve around understanding company operations, assessing existing safety programs to identify areas needing improvement, and recommending solutions through reports and presentations. They must also develop strategies to provide safety information to workers, creating information programs as necessary. Furthermore, as a safety consultant, it is essential to lead the implementation of new guidelines and policies, ensuring workforce compliance.

Process safety engineer vs safety consultant salary

Process safety engineers and safety consultants have different pay scales, as shown below.

Process Safety EngineerSafety Consultant
Average salary$84,412$72,011
Salary rangeBetween $55,000 And $129,000Between $46,000 And $111,000
Highest paying CityOrange, CASan Francisco, CA
Highest paying stateCaliforniaNew Jersey
Best paying companyCalifornia ResourcesPhillips 66
Best paying industryEnergyEnergy

Differences between process safety engineer and safety consultant education

There are a few differences between a process safety engineer and a safety consultant in terms of educational background:

Process Safety EngineerSafety Consultant
Most common degreeBachelor's Degree, 73%Bachelor's Degree, 61%
Most common majorChemical EngineeringBusiness
Most common collegeStanford UniversityUniversity of Connecticut

Process safety engineer vs safety consultant demographics

Here are the differences between process safety engineers' and safety consultants' demographics:

Process Safety EngineerSafety Consultant
Average age4242
Gender ratioMale, 77.0% Female, 23.0%Male, 82.0% Female, 18.0%
Race ratioBlack or African American, 4.7% Unknown, 3.9% Hispanic or Latino, 11.5% Asian, 12.6% White, 67.1% American Indian and Alaska Native, 0.2%Black or African American, 5.0% Unknown, 4.0% Hispanic or Latino, 12.2% Asian, 9.6% White, 69.0% American Indian and Alaska Native, 0.2%
LGBT Percentage4%4%

Differences between process safety engineer and safety consultant duties and responsibilities

Process safety engineer example responsibilities.

  • Manage chemical process operations risk and EHS programs.
  • Lead troubleshooting of PLC, electrical, pneumatics, and hydraulic equipment.
  • Manage hazardous and special waste programs and profiles including audits/inspections, vendor compliance, documentation and recordkeeping.
  • Participate as an active member in the review of documentation and citation items relate to the OSHA PSM regulation.
  • Progress projects relate to environmental, health, and safety (EHS).
  • Collect thorough and detail data and write CB reports using the data and analysis.
  • Show more

Safety consultant example responsibilities.

  • Maintain and manage air and water permits for multiple industrial and commercial sites in accordance with EPA regulations.
  • Manage financial oversight and budget management including financial modeling and analysis, new products, travel, tools, and scheduling.
  • Perform facility and construction site audits confirming OSHA regulatory compliance, and ensuring occupational exposure limits are not exceed.
  • Provide regulatory compliance expertise for various customer markets in regard to EHS programs including industrial hygiene, environmental and safety programs.
  • Maintain require NFPA and OSHA certifications.
  • Experience with emergency responses such as first aid, CPR, spills and fire.
  • Show more

Process safety engineer vs safety consultant skills

Common process safety engineer skills
  • Safety Management, 10%
  • OSHA, 8%
  • Risk Management, 6%
  • PHA, 6%
  • EHS, 5%
  • Mechanical Integrity, 5%
Common safety consultant skills
  • OSHA, 13%
  • EHS, 7%
  • Safety Procedures, 5%
  • Safety Audits, 4%
  • Safety Program, 4%
  • Corrective Action, 4%

Browse architecture and engineering jobs